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3. INSTALLATION PROCEDURE FLOWCHART
CAUTION:
Refer to the copier installation procedure when performing the steps
shown below.
Remove the inner cover.
Development Unit
Removal
Transfer Belt Unit
Removal
Start
Remove the following parts:
1. Cleaning Blade Release Wedge *
2. Belt Transfer Retainer *
3. Belt Transfer Corona Unit
4. Paper Transfer Corona Unit
5. Transfer Belt Stay
6. Transfer Belt Release Wedges *
Accessory Check
Shipping Tape
Removal
Outer Cover/Inner
Cover Removal
A
Installation
Requirements
Check
Pouring in the
Developers
(Bk,C,M,Y)
Use the following parts:
1. Developer Supply Funnel
2. Development Roller Rotation Handle
3. Bk,C,M,Y Developers
Remove the following parts:
1. Development Unit Handle
2. Revolver Stopper *
3. Revolver Retaining Cushion *
1. Transfer Belt Fan
2. Used Toner Tank
*
Keep these shipping
retainers for future use.
INSTALLATION PROCEDURE FLOWCHART
A166/A187/A189 3-36 SM
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
- SERVICE MANUAL 1
- A166/A187/A189 1
- DOCUMENTATION HISTORY 10
- CÓPIA NÃO CONTROLADA 11
- Table of Contents 12
- DETAILED DESCRIPTIONS 13
- INSTALLATION 18
- SERVICE TABLES 19
- REPLACEMENT AND ADJUSTMENT 20
- TROUBLESHOOTING 23
- PAPER TRAY UNIT A549/A550 25
- 10-BIN SORTER STAPLER A555 25
- FILM PROJECTOR UNIT A718 26
- APPENDIX 27
- BULLETINS 27
- IMPORTANT SAFETY NOTICES 28
- A166 b SM 29
- MACHINE INFORMATION 32
- SPECIFICATIONS 34
- 1.2 GENERAL SPECIFICATIONS 35
- A166/A187/A189 1-4 SM 37
- 1.4 COPY PAPER SIZE 40
- A166/A187/A189 1-8 SM 41
- 1.6 NOISE EMISSION 42
- 1.7 POWER CONSUMPTION 43
- MACHINE CONFIGURATION 44
- A166/A187/A189 1-12 SM 45
- MAJOR UNIT OVERVIEW 46
- A166/A187/A189 1-14 SM 47
- Information 48
- SM 1-15 A166/A187/A189 48
- PARTS LAYOUT 49
- SM 1-17 A166/A187/A189 50
- A166/A187/A189 1-18 SM 51
- SM 1-19 A166/A187/A189 52
- A166/A187/A189 1-20 SM 53
- SM 1-21 A166/A187/A189 54
- A166/A187/A189 1-22 SM 55
- SM 1-23 A166/A187/A189 56
- A166/A187/A189 1-24 SM 57
- SM 1-25 A166/A187/A189 58
- A166/A187/A189 1-26 SM 59
- ELECTRICAL COMPONENT LIST 60
- 5.2 SOLENOIDS 61
- 5.3 CLUTCHES 61
- 5.4 SWITCHES 62
- 5.5 LAMPS 62
- 5.6 HEATERS 63
- 5.7 THERMISTORS 63
- 5.8 THERMOFUSES 63
- 5.9 THERMOSTAT 63
- 5.10 SENSORS 64
- 5.11 MOTORS 65
- 5.12 FAN MOTORS 65
- 5.13 COUNTER 66
- DETAILED SECTION 68
- A166/A187/A189 2-2 SM 71
- A166/A187/A189 2-6 SM 75
- SM 2-7 A166/A187/A189 76
- A166/A187/A189 2-8 SM 77
- 1.4 TONER SUPPLY CONTROL 84
- A166/A187/A189 2-16 SM 85
- SM 2-17 A166/A187/A189 86
- A166/A187/A189 2-18 SM 87
- A166/A187/A189 2-20 SM 89
- SM 2-25 A166/A187/A189 94
- A166/A187/A189 2-26 SM 95
- SM 2-27 A166/A187/A189 96
- A166/A187/A189 2-28 SM 97
- A166/A187/A189 2-30 SM 99
- 3.3 SCANNER DRIVE 100
- SCANNER UNIT 101
- A166/A187/A189 2-32 SM 101
- Detailed 102
- Descriptions 102
- SM 2-33 A166/A187/A189 102
- 3.7 ORIGINAL SIZE DETECTION 103
- A166/A187/A189 2-36 SM 105
- SM 2-37 A166/A187/A189 106
- IMAGE PROCESSING 107
- SM 2-39 A166/A187/A189 108
- A166/A187/A189 2-40 SM 109
- SM 2-41 A166/A187/A189 110
- A166/A187/A189 2-42 SM 111
- SM 2-43 A166/A187/A189 112
- A166/A187/A189 2-44 SM 113
- SM 2-45 A166/A187/A189 114
- SM 2-47 A166/A187/A189 116
- A166/A187/A189 2-48 SM 117
- SM 2-49 A166/A187/A189 118
- A166/A187/A189 2-50 SM 119
- SM 2-51 A166/A187/A189 120
- SM 2-53 A166/A187/A189 122
- A166/A187/A189 2-54 SM 123
- MIN: Similar to 125
- ID Value 125
- A166/A187/A189 2-56 SM 125
- SM 2-57 A166/A187/A189 126
- A166/A187/A189 2-58 SM 127
- Rev. 1/97 129
- A166/A187/A189 2-60 SM 129
- Extended IPU Block Diagram 131
- A166/A187/A189 2-64 SM 133
- LASER EXPOSURE 134
- A166/A187/A189 2-66 SM 135
- SM 2-67 A166/A187/A189 136
- A166/A187/A189 2-68 SM 137
- SM 2-69 A166/A187/A189 138
- SM 2-71 A166/A187/A189 140
- A166/A187/A189 2-72 SM 141
- DEVELOPMENT UNIT 142
- A166/A187/A189 2-74 SM 143
- SM 2-75 A166/A187/A189 144
- A166/A187/A189 2-76 SM 145
- SM 2-77 A166/A187/A189 146
- A166/A187/A189 2-78 SM 147
- SM 2-79 A166/A187/A189 148
- A166/A187/A189 2-80 SM 149
- SM 2-81 A166/A187/A189 150
- A166/A187/A189 2-82 SM 151
- A166/A187/A189 2-84 SM 153
- SM 2-85 A166/A187/A189 154
- A166/A187/A189 2-86 SM 155
- SM 2-89 A166/A187/A189 158
- A166/A187/A189 2-92 SM 161
- TRANSFER BELT UNIT 162
- A166/A187/A189 2-94 SM 163
- 7.3 BELT TRANSFER 164
- A166/A187/A189 2-96 SM 165
- SM 2-97 A166/A187/A189 166
- A166/A187/A189 2-98 SM 167
- SM 2-99 A166/A187/A189 168
- SM 2-103 A166/A187/A189 172
- A166/A187/A189 2-104 SM 173
- SM 2-105 A166/A187/A189 174
- A166/A187/A189 2-106 SM 175
- SM 2-107 A166/A187/A189 176
- A166/A187/A189 2-108 SM 177
- A166/A187/A189 2-110 SM 179
- PAPER FEED AND REGISTRATION 180
- A166/A187/A189 2-112 SM 181
- SM 2-113 A166/A187/A189 182
- A166/A187/A189 2-114 SM 183
- SM 2-115 A166/A187/A189 184
- SM 2-117 A166/A187/A189 186
- A166/A187/A189 2-118 SM 187
- SM 2-119 A166/A187/A189 188
- A166/A187/A189 2-120 SM 189
- SM 2-123 A166/A187/A189 192
- A166/A187/A189 2-124 SM 193
- 9.2 FUSING UNIT OVERVIEW 194
- 9.3 FUSING UNIT 195
- SM 2-127 A166/A187/A189 196
- A166/A187/A189 2-128 SM 197
- SM 2-129 A166/A187/A189 198
- A166/A187/A189 2-130 SM 199
- SM 2-131 A166/A187/A189 200
- SM 2-133 A166/A187/A189 202
- DUPLEX UNIT 203
- SM 2-135 A166/A187/A189 204
- A166/A187/A189 2-136 SM 205
- SM 2-137 A166/A187/A189 206
- A166/A187/A189 2-138 SM 207
- SM 2-139 A166/A187/A189 208
- A166/A187/A189 2-140 SM 209
- SYSTEM CONFIGURATION 210
- 11.2 COMMAND SEQUENCE 211
- SM 2-143 A166/A187/A189 212
- INSTALLATION PROCEDURE 214
- 1. INSTALLATION REQUIREMENTS 216
- INSTALLATION REQUIREMENTS 217
- A166/A187/A189 3-2 SM 217
- Installation 218
- Procedure 218
- SM 3-3 A166/A187/A189 218
- SM 3-5 A166/A187/A189 220
- 2. COPIER INSTALLATION 221
- COPIER INSTALLATION 222
- SM 3-7 A166/A187/A189 222
- A166/A187/A189 3-8 SM 223
- SM 3-9 A166/A187/A189 224
- A166/A187/A189 3-10 SM 225
- SM 3-11 A166/A187/A189 226
- A166/A187/A189 3-12 SM 227
- SM 3-13 A166/A187/A189 228
- A166/A187/A189 3-14 SM 229
- SM 3-15 A166/A187/A189 230
- A166/A187/A189 3-16 SM 231
- SM 3-17 A166/A187/A189 232
- A166/A187/A189 3-18 SM 233
- SM 3-19 A166/A187/A189 234
- A166/A187/A189 3-20 SM 235
- SM 3-21 A166/A187/A189 236
- A166/A187/A189 3-22 SM 237
- SM 3-23 A166/A187/A189 238
- A166/A187/A189 3-24 SM 239
- SM 3-25 A166/A187/A189 240
- A166/A187/A189 3-26 SM 241
- SM 3-27 A166/A187/A189 242
- A166/A187/A189 3-28 SM 243
- SM 3-29 A166/A187/A189 244
- A166/A187/A189 3-30 SM 245
- SM 3-33 A166/A187/A189 248
- Rev. 11/96 249
- A166/A187/A189 3-34 SM 249
- SM 3-35 A166/A187/A189 250
- A166/A187/A189 3-36 SM 251
- SM 3-37 A166/A187/A189 252
- INSTALLATION 255
- SM 3-41 A166/A187/A189 256
- For Copiers with an LCT: 257
- Do not lift the 257
- A166/A187/A189 3-42 SM 257
- SM 3-43 A166/A187/A189 258
- 5. ARDF (A548) INSTALLTION 259
- ARDF (A548) INSTALLTION 260
- SM 3-45 A166/A187/A189 260
- A166/A187/A189 3-46 SM 261
- SM 3-47 A166/A187/A189 262
- A166/A187/A189 3-48 SM 263
- SM 3-49 A166/A187/A189 264
- A166/A187/A189 3-50 SM 265
- 8. FILM PROJECTOR UNIT (A718) 268
- 8.2 INSTALLATION PROCEDURE 269
- SM 3-55 A166/A187/A189 270
- A166/A187/A189 3-56 SM 271
- SM 3-57 A166/A187/A189 272
- A166/A187/A189 3-58 SM 273
- SM 3-59 A166/A187/A189 274
- A166/A187/A189 3-60 SM 275
- 9. OTHERS 276
- A166/A187/A189 3-62 SM 277
- SM 3-63 A166/A187/A189 278
- A166/A187/A189 3-64 SM 279
- SERVICE TABLES 280
- 1. SERVICE PROGRAM MODES 282
- 1.3 SP MODE ADDITIONAL NOTES 283
- 2. USER PROGRAM MODES 298
- 2.2 UP MODE TABLE 299
- UP-2 Default Margin Settings 300
- UP-3 Paper Tray Settings 301
- UP-4 Basic User Settings 305
- UP-5 Operation Mode Settings 306
- UP-6 User Code Settings 307
- UP-7 ADF/Sorter Settings 310
- 3. TP/FUSE/LED/SW 311
- Scanner IPU 313
- I/O Board 1 314
- I/O Board 2 314
- 3.2 FUSE CONDITIONS 315
- 3.3 LED CONDITIONS 315
- 3.4 SWITCHES 316
- 4. REGULAR PM TABLE 317
- OPTIONAL EQUIPMENT 322
- AND CLEANING 324
- A166/A187/A189 4-44 SM 325
- 6. REGULAR PM PROCEDURE 326
- REGULAR PM PROCEDURE 328
- SM 4-47 A166/A187/A189 328
- A166/A187/A189 4-48 SM 329
- REPLACEMENT AND 332
- ADJUSTMENT 332
- 1. EXTERIOR 334
- EXTERIOR 335
- A166/A187/A189 5-2 SM 335
- Replacement 336
- Adjustment 336
- SM 5-3 A166/A187/A189 336
- A166/A187/A189 5-4 SM 337
- SM 5-5 A166/A187/A189 338
- A166/A187/A189 5-6 SM 339
- SM 5-7 A166/A187/A189 340
- 2. DRUM UNIT 341
- DRUM UNIT 342
- SM 5-9 A166/A187/A189 342
- A166/A187/A189 5-10 SM 343
- SM 5-11 A166/A187/A189 344
- A166/A187/A189 5-12 SM 345
- SM 5-13 A166/A187/A189 346
- 3. SCANNER UNIT 347
- SM 5-15 A166/A187/A189 348
- A166/A187/A189 5-16 SM 349
- SM 5-17 A166/A187/A189 350
- A166/A187/A189 5-18 SM 351
- SM 5-19 A166/A187/A189 352
- A166/A187/A189 5-20 SM 353
- A166/A187/A189 5-22 SM 355
- SM 5-23 A166/A187/A189 356
- 4. COPY IMAGE ADJUSTMENT 357
- values 358
- COPY IMAGE ADJUSTMENT 363
- A166/A187/A189 5-30 SM 363
- 5. LASER UNIT 364
- LASER UNIT 365
- A166/A187/A189 5-32 SM 365
- SM 5-33 A166/A187/A189 366
- A166/A187/A189 5-34 SM 367
- SM 5-35 A166/A187/A189 368
- 6. DEVELOPMENT UNIT 369
- SM 5-37 A166/A187/A189 370
- A166/A187/A189 5-38 SM 371
- A166/A187/A189 5-40 SM 373
- SM 5-41 A166/A187/A189 374
- A166/A187/A189 5-42 SM 375
- A166/A187/A189 5-44 SM 377
- SM 5-45 A166/A187/A189 378
- A166/A187/A189 5-46 SM 379
- SM 5-47 A166/A187/A189 380
- A166/A187/A189 5-48 SM 381
- SM 5-49 A166/A187/A189 382
- Apply grease 383
- A166/A187/A189 5-50 SM 383
- 7. TRANSFER BELT UNIT 384
- A166/A187/A189 5-52 SM 385
- Adjustment 386
- SM 5-53 A166/A187/A189 386
- A166/A187/A189 5-54 SM 387
- SM 5-55 A166/A187/A189 388
- A166/A187/A189 5-56 SM 389
- SM 5-57 A166/A187/A189 390
- A166/A187/A189 5-58 SM 391
- SM 5-59 A166/A187/A189 392
- A166/A187/A189 5-60 SM 393
- SM 5-61 A166/A187/A189 394
- A166/A187/A189 5-62 SM 395
- SM 5-63 A166/A187/A189 396
- A166/A187/A189 5-64 SM 397
- SM 5-65 A166/A187/A189 398
- A166/A187/A189 5-66 SM 399
- SM 5-67 A166/A187/A189 400
- A166/A187/A189 5-68 SM 401
- SM 5-69 A166/A187/A189 402
- A166/A187/A189 5-70 SM 403
- PAPER TRANSPORT AND FUSING 405
- A166/A187/A189 5-72 SM 405
- SM 5-73 A166/A187/A189 406
- A166/A187/A189 5-74 SM 407
- SM 5-75 A166/A187/A189 408
- A166/A187/A189 5-76 SM 409
- A166/A187/A189 5-78 SM 411
- SM 5-79 A166/A187/A189 412
- A166/A187/A189 5-80 SM 413
- SM 5-81 A166/A187/A189 414
- A166/A187/A189 5-82 SM 415
- 9.11 OIL PAN PADS 417
- SM 5-85 A166/A187/A189 418
- A166/A187/A189 5-86 SM 419
- SM 5-87 A166/A187/A189 420
- 10. DUPLEX UNIT 421
- SM 5-89 A166/A187/A189 422
- A166/A187/A189 5-90 SM 423
- SM 5-91 A166/A187/A189 424
- 11. FILTERS 425
- SM 5-93 A166/A187/A189 426
- A166/A187/A189 5-94 SM 427
- 12. OTHERS 429
- 12.2 RAM CLEAR 431
- 12.3 MAIN COUNTER 431
- A166/A187/A189 5-100 SM 433
- 12.4 TOUCH PANEL CALIBRATION 434
- TROUBLESHOOTING 436
- 1. SERVICE CALL CONDITIONS 438
- Trouble 440
- • Scanner IPU board 441
- • Non-standard bar code label 441
- SERVICE CALL CONDITIONS 441
- A166/A187/A189 6-4 SM 441
- Japan only 463
- • Sorter grip motor 465
- • Stapler motor 465
- • Shift motor 465
- A166/A187/A189 6-28 SM 465
- • RAM board 469
- • RAM board (Battery) 469
- • Main control board 469
- A166/A187/A189 6-32 SM 469
- TROUBLESHOOTING FOR COUNTERS 474
- SM 6-37 A166/A187/A189 474
- AUTO REVERSE 476
- DOCUMENT FEEDER 476
- 1. SPECIFICATIONS 478
- 2. COMPONENT LAYOUT 479
- DF61 (A548) 480
- COMPONENT LAYOUT 480
- SM 7-3 A166/A187/A189 480
- 4. DETAILED DESCRIPTIONS 482
- DETAILED DESCRIPTIONS 483
- A166/A187/A189 7-6 SM 483
- SM 7-7 A166/A187/A189 484
- A166/A187/A189 7-8 SM 485
- SM 7-9 A166/A187/A189 486
- A166/A187/A189 7-10 SM 487
- SM 7-11 A166/A187/A189 488
- A166/A187/A189 7-12 SM 489
- 5. TIMING CHARTS 490
- TIMING CHARTS 491
- A166/A187/A189 7-14 SM 491
- SM 7-15 A166/A187/A189 492
- 6. SERVICE TABLES 493
- 6.2 VARIABLE RESISTORS 494
- 6.4 FUSE 494
- 7. REPLACEMENT AND ADJUSTMENT 495
- REPLACEMENT AND ADJUSTMENT 496
- SM 7-19 A166/A187/A189 496
- A166/A187/A189 7-20 SM 497
- SM 7-21 A166/A187/A189 498
- PAPER TRAY UNIT 502
- A549/550 502
- 2.2 DRIVE LAYOUT 506
- 3. OVERVIEW 508
- 4. DRIVE MECHANISM 509
- 6.2 TEST POINTS 512
- • Remove the joint bracket 515
- A166/A187/A189 8-12 SM 515
- ROLLER REPLACEMENT 516
- A166/A187/A189 8-14 SM 517
- SORTER STAPLER 518
- A166/A187/A189 9-2 SM 521
- A166/A187/A189 9-4 SM 523
- 3. BASIC OPERATION 525
- Sorter Stapler 526
- ST10 (A555) 526
- BASIC OPERATION 526
- SM 9-7 A166/A187/A189 526
- A166/A187/A189 9-8 SM 527
- SM 9-9 A166/A187/A189 528
- A166/A187/A189 9-10 SM 529
- SM 9-11 A166/A187/A189 530
- A166/A187/A189 9-12 SM 531
- SM 9-13 A166/A187/A189 532
- A166/A187/A189 9-14 SM 533
- SM 9-15 A166/A187/A189 534
- SM 9-17 A166/A187/A189 536
- A166/A187/A189 9-18 SM 537
- 4. SERVICE TABLES 538
- 4.2 TEST POINTS 539
- 4.4 VARIABLE RESISTOR 539
- 5. REPLACEMENT AND ADJUSTMENT 540
- A166/A187/A189 9-22 SM 541
- SM 9-23 A166/A187/A189 542
- A166/A187/A189 9-24 SM 543
- SM 9-25 A166/A187/A189 544
- SECTION 10 546
- FILM PROJECTOR UNIT 546
- SPU 3 (A718) 546
- DESCRIPTIONS 549
- 3. SECTIONAL DESCRIPTIONS 550
- SECTIONAL DESCRIPTIONS 551
- A166/A187/A189 10-4 SM 551
- 3.3 MIRROR UNIT 552
- SECTION 11 554
- APPENDIX 554
- APPENDIX 1 556
- APPENDIX 2 576
- SP TABLE 576
- PAPER FEED/TRANSPORT/FUSING 577
- AROUND THE DRUM/BELT UNITS 579
- PROCESS CONTROL 587
- OPERATION AND SYSTEM 606
- PERIPHERALS 613
- LOGGED DATA 614
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