Savin SDC103A manuals

Savin SDC103A Service Manual (623 pages)

Brand: Savin | Category: Multifunctionals | Size: 16.47 MB |

English

Table of contents

SERVICE MANUAL

1

A166/A187/A189

1

DOCUMENTATION HISTORY

10

CÓPIA NÃO CONTROLADA

11

Table of Contents

12

DETAILED DESCRIPTIONS

13

INSTALLATION

18

SERVICE TABLES

19

REPLACEMENT AND ADJUSTMENT

20

TROUBLESHOOTING

23

PAPER TRAY UNIT A549/A550

25

10-BIN SORTER STAPLER A555

25

FILM PROJECTOR UNIT A718

26

APPENDIX

27

BULLETINS

27

IMPORTANT SAFETY NOTICES

28

A166 b SM

29

MACHINE INFORMATION

32

SPECIFICATIONS

34

1.2 GENERAL SPECIFICATIONS

35

A166/A187/A189 1-4 SM

37

1.4 COPY PAPER SIZE

40

A166/A187/A189 1-8 SM

41

1.6 NOISE EMISSION

42

1.7 POWER CONSUMPTION

43

MACHINE CONFIGURATION

44

A166/A187/A189 1-12 SM

45

MAJOR UNIT OVERVIEW

46

A166/A187/A189 1-14 SM

47

Information

48

SM 1-15 A166/A187/A189

48

PARTS LAYOUT

49

SM 1-17 A166/A187/A189

50

A166/A187/A189 1-18 SM

51

SM 1-19 A166/A187/A189

52

A166/A187/A189 1-20 SM

53

SM 1-21 A166/A187/A189

54

A166/A187/A189 1-22 SM

55

SM 1-23 A166/A187/A189

56

A166/A187/A189 1-24 SM

57

SM 1-25 A166/A187/A189

58

A166/A187/A189 1-26 SM

59

ELECTRICAL COMPONENT LIST

60

5.2 SOLENOIDS

61

5.3 CLUTCHES

61

5.4 SWITCHES

62

5.5 LAMPS

62

5.6 HEATERS

63

5.7 THERMISTORS

63

5.8 THERMOFUSES

63

5.9 THERMOSTAT

63

5.10 SENSORS

64

5.11 MOTORS

65

5.12 FAN MOTORS

65

5.13 COUNTER

66

DETAILED SECTION

68

A166/A187/A189 2-2 SM

71

A166/A187/A189 2-6 SM

75

SM 2-7 A166/A187/A189

76

A166/A187/A189 2-8 SM

77

1.4 TONER SUPPLY CONTROL

84

A166/A187/A189 2-16 SM

85

SM 2-17 A166/A187/A189

86

A166/A187/A189 2-18 SM

87

A166/A187/A189 2-20 SM

89

SM 2-25 A166/A187/A189

94

A166/A187/A189 2-26 SM

95

SM 2-27 A166/A187/A189

96

A166/A187/A189 2-28 SM

97

A166/A187/A189 2-30 SM

99

3.3 SCANNER DRIVE

100

SCANNER UNIT

101

A166/A187/A189 2-32 SM

101

Detailed

102

Descriptions

102

SM 2-33 A166/A187/A189

102

3.7 ORIGINAL SIZE DETECTION

103

A166/A187/A189 2-36 SM

105

SM 2-37 A166/A187/A189

106

IMAGE PROCESSING

107

SM 2-39 A166/A187/A189

108

A166/A187/A189 2-40 SM

109

SM 2-41 A166/A187/A189

110

A166/A187/A189 2-42 SM

111

SM 2-43 A166/A187/A189

112

A166/A187/A189 2-44 SM

113

SM 2-45 A166/A187/A189

114

SM 2-47 A166/A187/A189

116

A166/A187/A189 2-48 SM

117

SM 2-49 A166/A187/A189

118

A166/A187/A189 2-50 SM

119

SM 2-51 A166/A187/A189

120

SM 2-53 A166/A187/A189

122

A166/A187/A189 2-54 SM

123

MIN: Similar to

125

ID Value

125

A166/A187/A189 2-56 SM

125

SM 2-57 A166/A187/A189

126

A166/A187/A189 2-58 SM

127

Rev. 1/97

129

A166/A187/A189 2-60 SM

129

Extended IPU Block Diagram

131

A166/A187/A189 2-64 SM

133

LASER EXPOSURE

134

A166/A187/A189 2-66 SM

135

SM 2-67 A166/A187/A189

136

A166/A187/A189 2-68 SM

137

SM 2-69 A166/A187/A189

138

SM 2-71 A166/A187/A189

140

A166/A187/A189 2-72 SM

141

DEVELOPMENT UNIT

142

A166/A187/A189 2-74 SM

143

SM 2-75 A166/A187/A189

144

A166/A187/A189 2-76 SM

145

SM 2-77 A166/A187/A189

146

A166/A187/A189 2-78 SM

147

SM 2-79 A166/A187/A189

148

A166/A187/A189 2-80 SM

149

SM 2-81 A166/A187/A189

150

A166/A187/A189 2-82 SM

151

A166/A187/A189 2-84 SM

153

SM 2-85 A166/A187/A189

154

A166/A187/A189 2-86 SM

155

SM 2-89 A166/A187/A189

158

A166/A187/A189 2-92 SM

161

TRANSFER BELT UNIT

162

A166/A187/A189 2-94 SM

163

7.3 BELT TRANSFER

164

A166/A187/A189 2-96 SM

165

SM 2-97 A166/A187/A189

166

A166/A187/A189 2-98 SM

167

SM 2-99 A166/A187/A189

168

SM 2-103 A166/A187/A189

172

A166/A187/A189 2-104 SM

173

SM 2-105 A166/A187/A189

174

A166/A187/A189 2-106 SM

175

SM 2-107 A166/A187/A189

176

A166/A187/A189 2-108 SM

177

A166/A187/A189 2-110 SM

179

PAPER FEED AND REGISTRATION

180

A166/A187/A189 2-112 SM

181

SM 2-113 A166/A187/A189

182

A166/A187/A189 2-114 SM

183

SM 2-115 A166/A187/A189

184

SM 2-117 A166/A187/A189

186

A166/A187/A189 2-118 SM

187

SM 2-119 A166/A187/A189

188

A166/A187/A189 2-120 SM

189

SM 2-123 A166/A187/A189

192

A166/A187/A189 2-124 SM

193

9.2 FUSING UNIT OVERVIEW

194

9.3 FUSING UNIT

195

SM 2-127 A166/A187/A189

196

A166/A187/A189 2-128 SM

197

SM 2-129 A166/A187/A189

198

A166/A187/A189 2-130 SM

199

SM 2-131 A166/A187/A189

200

SM 2-133 A166/A187/A189

202

DUPLEX UNIT

203

SM 2-135 A166/A187/A189

204

A166/A187/A189 2-136 SM

205

SM 2-137 A166/A187/A189

206

A166/A187/A189 2-138 SM

207

SM 2-139 A166/A187/A189

208

A166/A187/A189 2-140 SM

209

SYSTEM CONFIGURATION

210

11.2 COMMAND SEQUENCE

211

SM 2-143 A166/A187/A189

212

INSTALLATION PROCEDURE

214

1. INSTALLATION REQUIREMENTS

216

INSTALLATION REQUIREMENTS

217

A166/A187/A189 3-2 SM

217

Installation

218

Procedure

218

SM 3-3 A166/A187/A189

218

SM 3-5 A166/A187/A189

220

2. COPIER INSTALLATION

221

COPIER INSTALLATION

222

SM 3-7 A166/A187/A189

222

A166/A187/A189 3-8 SM

223

SM 3-9 A166/A187/A189

224

A166/A187/A189 3-10 SM

225

SM 3-11 A166/A187/A189

226

A166/A187/A189 3-12 SM

227

SM 3-13 A166/A187/A189

228

A166/A187/A189 3-14 SM

229

SM 3-15 A166/A187/A189

230

A166/A187/A189 3-16 SM

231

SM 3-17 A166/A187/A189

232

A166/A187/A189 3-18 SM

233

SM 3-19 A166/A187/A189

234

A166/A187/A189 3-20 SM

235

SM 3-21 A166/A187/A189

236

A166/A187/A189 3-22 SM

237

SM 3-23 A166/A187/A189

238

A166/A187/A189 3-24 SM

239

SM 3-25 A166/A187/A189

240

A166/A187/A189 3-26 SM

241

SM 3-27 A166/A187/A189

242

A166/A187/A189 3-28 SM

243

SM 3-29 A166/A187/A189

244

A166/A187/A189 3-30 SM

245

SM 3-33 A166/A187/A189

248

Rev. 11/96

249

A166/A187/A189 3-34 SM

249

SM 3-35 A166/A187/A189

250

A166/A187/A189 3-36 SM

251

SM 3-37 A166/A187/A189

252

INSTALLATION

255

SM 3-41 A166/A187/A189

256

For Copiers with an LCT:

257

Do not lift the

257

A166/A187/A189 3-42 SM

257

SM 3-43 A166/A187/A189

258

5. ARDF (A548) INSTALLTION

259

ARDF (A548) INSTALLTION

260

SM 3-45 A166/A187/A189

260

A166/A187/A189 3-46 SM

261

SM 3-47 A166/A187/A189

262

A166/A187/A189 3-48 SM

263

SM 3-49 A166/A187/A189

264

A166/A187/A189 3-50 SM

265

8. FILM PROJECTOR UNIT (A718)

268

8.2 INSTALLATION PROCEDURE

269

SM 3-55 A166/A187/A189

270

A166/A187/A189 3-56 SM

271

SM 3-57 A166/A187/A189

272

A166/A187/A189 3-58 SM

273

SM 3-59 A166/A187/A189

274

A166/A187/A189 3-60 SM

275

9. OTHERS

276

A166/A187/A189 3-62 SM

277

SM 3-63 A166/A187/A189

278

A166/A187/A189 3-64 SM

279

SERVICE TABLES

280

1. SERVICE PROGRAM MODES

282

1.3 SP MODE ADDITIONAL NOTES

283

2. USER PROGRAM MODES

298

2.2 UP MODE TABLE

299

UP-2 Default Margin Settings

300

UP-3 Paper Tray Settings

301

UP-4 Basic User Settings

305

UP-5 Operation Mode Settings

306

UP-6 User Code Settings

307

UP-7 ADF/Sorter Settings

310

3. TP/FUSE/LED/SW

311

Scanner IPU

313

I/O Board 1

314

I/O Board 2

314

3.2 FUSE CONDITIONS

315

3.3 LED CONDITIONS

315

3.4 SWITCHES

316

4. REGULAR PM TABLE

317

OPTIONAL EQUIPMENT

322

AND CLEANING

324

A166/A187/A189 4-44 SM

325

6. REGULAR PM PROCEDURE

326

REGULAR PM PROCEDURE

328

SM 4-47 A166/A187/A189

328

A166/A187/A189 4-48 SM

329

REPLACEMENT AND

332

ADJUSTMENT

332

1. EXTERIOR

334

EXTERIOR

335

A166/A187/A189 5-2 SM

335

Replacement

336

Adjustment

336

SM 5-3 A166/A187/A189

336

A166/A187/A189 5-4 SM

337

SM 5-5 A166/A187/A189

338

A166/A187/A189 5-6 SM

339

SM 5-7 A166/A187/A189

340

2. DRUM UNIT

341

DRUM UNIT

342

SM 5-9 A166/A187/A189

342

A166/A187/A189 5-10 SM

343

SM 5-11 A166/A187/A189

344

A166/A187/A189 5-12 SM

345

SM 5-13 A166/A187/A189

346

3. SCANNER UNIT

347

SM 5-15 A166/A187/A189

348

A166/A187/A189 5-16 SM

349

SM 5-17 A166/A187/A189

350

A166/A187/A189 5-18 SM

351

SM 5-19 A166/A187/A189

352

A166/A187/A189 5-20 SM

353

A166/A187/A189 5-22 SM

355

SM 5-23 A166/A187/A189

356

4. COPY IMAGE ADJUSTMENT

357

values

358

COPY IMAGE ADJUSTMENT

363

A166/A187/A189 5-30 SM

363

5. LASER UNIT

364

LASER UNIT

365

A166/A187/A189 5-32 SM

365

SM 5-33 A166/A187/A189

366

A166/A187/A189 5-34 SM

367

SM 5-35 A166/A187/A189

368

6. DEVELOPMENT UNIT

369

SM 5-37 A166/A187/A189

370

A166/A187/A189 5-38 SM

371

A166/A187/A189 5-40 SM

373

SM 5-41 A166/A187/A189

374

A166/A187/A189 5-42 SM

375

A166/A187/A189 5-44 SM

377

SM 5-45 A166/A187/A189

378

A166/A187/A189 5-46 SM

379

SM 5-47 A166/A187/A189

380

A166/A187/A189 5-48 SM

381

SM 5-49 A166/A187/A189

382

Apply grease

383

A166/A187/A189 5-50 SM

383

7. TRANSFER BELT UNIT

384

A166/A187/A189 5-52 SM

385

Adjustment

386

SM 5-53 A166/A187/A189

386

A166/A187/A189 5-54 SM

387

SM 5-55 A166/A187/A189

388

A166/A187/A189 5-56 SM

389

SM 5-57 A166/A187/A189

390

A166/A187/A189 5-58 SM

391

SM 5-59 A166/A187/A189

392

A166/A187/A189 5-60 SM

393

SM 5-61 A166/A187/A189

394

A166/A187/A189 5-62 SM

395

SM 5-63 A166/A187/A189

396

A166/A187/A189 5-64 SM

397

SM 5-65 A166/A187/A189

398

A166/A187/A189 5-66 SM

399

SM 5-67 A166/A187/A189

400

A166/A187/A189 5-68 SM

401

SM 5-69 A166/A187/A189

402

A166/A187/A189 5-70 SM

403

PAPER TRANSPORT AND FUSING

405

A166/A187/A189 5-72 SM

405

SM 5-73 A166/A187/A189

406

A166/A187/A189 5-74 SM

407

SM 5-75 A166/A187/A189

408

A166/A187/A189 5-76 SM

409

A166/A187/A189 5-78 SM

411

SM 5-79 A166/A187/A189

412

A166/A187/A189 5-80 SM

413

SM 5-81 A166/A187/A189

414

A166/A187/A189 5-82 SM

415

9.11 OIL PAN PADS

417

SM 5-85 A166/A187/A189

418

A166/A187/A189 5-86 SM

419

SM 5-87 A166/A187/A189

420

10. DUPLEX UNIT

421

SM 5-89 A166/A187/A189

422

A166/A187/A189 5-90 SM

423

SM 5-91 A166/A187/A189

424

11. FILTERS

425

SM 5-93 A166/A187/A189

426

A166/A187/A189 5-94 SM

427

12. OTHERS

429

12.2 RAM CLEAR

431

12.3 MAIN COUNTER

431

A166/A187/A189 5-100 SM

433

12.4 TOUCH PANEL CALIBRATION

434

TROUBLESHOOTING

436

1. SERVICE CALL CONDITIONS

438

Trouble

440

• Scanner IPU board

441

• Non-standard bar code label

441

SERVICE CALL CONDITIONS

441

A166/A187/A189 6-4 SM

441

Japan only

463

• Sorter grip motor

465

• Stapler motor

465

• Shift motor

465

A166/A187/A189 6-28 SM

465

• RAM board

469

• RAM board (Battery)

469

• Main control board

469

A166/A187/A189 6-32 SM

469

TROUBLESHOOTING FOR COUNTERS

474

SM 6-37 A166/A187/A189

474

AUTO REVERSE

476

DOCUMENT FEEDER

476

1. SPECIFICATIONS

478

2. COMPONENT LAYOUT

479

DF61 (A548)

480

COMPONENT LAYOUT

480

SM 7-3 A166/A187/A189

480

4. DETAILED DESCRIPTIONS

482

DETAILED DESCRIPTIONS

483

A166/A187/A189 7-6 SM

483

SM 7-7 A166/A187/A189

484

A166/A187/A189 7-8 SM

485

SM 7-9 A166/A187/A189

486

A166/A187/A189 7-10 SM

487

SM 7-11 A166/A187/A189

488

A166/A187/A189 7-12 SM

489

5. TIMING CHARTS

490

TIMING CHARTS

491

A166/A187/A189 7-14 SM

491

SM 7-15 A166/A187/A189

492

6. SERVICE TABLES

493

6.2 VARIABLE RESISTORS

494

6.4 FUSE

494

7. REPLACEMENT AND ADJUSTMENT

495

REPLACEMENT AND ADJUSTMENT

496

SM 7-19 A166/A187/A189

496

A166/A187/A189 7-20 SM

497

SM 7-21 A166/A187/A189

498

PAPER TRAY UNIT

502

A549/550

502

2.2 DRIVE LAYOUT

506

3. OVERVIEW

508

4. DRIVE MECHANISM

509

6.2 TEST POINTS

512

• Remove the joint bracket

515

A166/A187/A189 8-12 SM

515

ROLLER REPLACEMENT

516

A166/A187/A189 8-14 SM

517

SORTER STAPLER

518

A166/A187/A189 9-2 SM

521

A166/A187/A189 9-4 SM

523

3. BASIC OPERATION

525

Sorter Stapler

526

ST10 (A555)

526

BASIC OPERATION

526

SM 9-7 A166/A187/A189

526

A166/A187/A189 9-8 SM

527

SM 9-9 A166/A187/A189

528

A166/A187/A189 9-10 SM

529

SM 9-11 A166/A187/A189

530

A166/A187/A189 9-12 SM

531

SM 9-13 A166/A187/A189

532

A166/A187/A189 9-14 SM

533

SM 9-15 A166/A187/A189

534

SM 9-17 A166/A187/A189

536

A166/A187/A189 9-18 SM

537

4. SERVICE TABLES

538

4.2 TEST POINTS

539

4.4 VARIABLE RESISTOR

539

5. REPLACEMENT AND ADJUSTMENT

540

A166/A187/A189 9-22 SM

541

SM 9-23 A166/A187/A189

542

A166/A187/A189 9-24 SM

543

SM 9-25 A166/A187/A189

544

SECTION 10

546

FILM PROJECTOR UNIT

546

SPU 3 (A718)

546

DESCRIPTIONS

549

3. SECTIONAL DESCRIPTIONS

550

SECTIONAL DESCRIPTIONS

551

A166/A187/A189 10-4 SM

551

3.3 MIRROR UNIT

552

SECTION 11

554

APPENDIX

554

APPENDIX 1

556

APPENDIX 2

576

SP TABLE

576

PAPER FEED/TRANSPORT/FUSING

577

AROUND THE DRUM/BELT UNITS

579

PROCESS CONTROL

587

OPERATION AND SYSTEM

606

PERIPHERALS

613

LOGGED DATA

614

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