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9.2 FUSING UNIT OVERVIEW
1. Cleaning Blade
2. Cleaning Roller Oil Pan
3. Junction Gate Solenoid
4. Exit Roller
5. Junction Gate
6. Paper Exit Door Switch
7. Transport Roller
8. Exit Sensor
9. Pressure Roller Thermistor
10. Pressure Roller Cleaning Blade
11. Pressure Roller Thermofuse
12. Pressure Roller Lamp
13. Pressure Roller
14. Fusing Thermistor
15. Hot (Fusing) Roller
16. Oil Supply Pad
17. Oil Supply Sub-roller
18. Oil Supply Roller
19. Fusing Thermofuse
20. Fusing Lamp
21. Hot Roller Cleaning Roller
Rev. 11/96
16
11
10
9
87
6
5
4
3
2
1
21
19
18
17
13
14
15
20
12
Detailed
Section
Descriptions
PAPER TRANSPORT AND IMAGE FUSING
SM 2-125 A166/A187/A189
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
- SERVICE MANUAL 1
- A166/A187/A189 1
- DOCUMENTATION HISTORY 10
- CÓPIA NÃO CONTROLADA 11
- Table of Contents 12
- DETAILED DESCRIPTIONS 13
- INSTALLATION 18
- SERVICE TABLES 19
- REPLACEMENT AND ADJUSTMENT 20
- TROUBLESHOOTING 23
- PAPER TRAY UNIT A549/A550 25
- 10-BIN SORTER STAPLER A555 25
- FILM PROJECTOR UNIT A718 26
- APPENDIX 27
- BULLETINS 27
- IMPORTANT SAFETY NOTICES 28
- A166 b SM 29
- MACHINE INFORMATION 32
- SPECIFICATIONS 34
- 1.2 GENERAL SPECIFICATIONS 35
- A166/A187/A189 1-4 SM 37
- 1.4 COPY PAPER SIZE 40
- A166/A187/A189 1-8 SM 41
- 1.6 NOISE EMISSION 42
- 1.7 POWER CONSUMPTION 43
- MACHINE CONFIGURATION 44
- A166/A187/A189 1-12 SM 45
- MAJOR UNIT OVERVIEW 46
- A166/A187/A189 1-14 SM 47
- Information 48
- SM 1-15 A166/A187/A189 48
- PARTS LAYOUT 49
- SM 1-17 A166/A187/A189 50
- A166/A187/A189 1-18 SM 51
- SM 1-19 A166/A187/A189 52
- A166/A187/A189 1-20 SM 53
- SM 1-21 A166/A187/A189 54
- A166/A187/A189 1-22 SM 55
- SM 1-23 A166/A187/A189 56
- A166/A187/A189 1-24 SM 57
- SM 1-25 A166/A187/A189 58
- A166/A187/A189 1-26 SM 59
- ELECTRICAL COMPONENT LIST 60
- 5.2 SOLENOIDS 61
- 5.3 CLUTCHES 61
- 5.4 SWITCHES 62
- 5.5 LAMPS 62
- 5.6 HEATERS 63
- 5.7 THERMISTORS 63
- 5.8 THERMOFUSES 63
- 5.9 THERMOSTAT 63
- 5.10 SENSORS 64
- 5.11 MOTORS 65
- 5.12 FAN MOTORS 65
- 5.13 COUNTER 66
- DETAILED SECTION 68
- A166/A187/A189 2-2 SM 71
- A166/A187/A189 2-6 SM 75
- SM 2-7 A166/A187/A189 76
- A166/A187/A189 2-8 SM 77
- 1.4 TONER SUPPLY CONTROL 84
- A166/A187/A189 2-16 SM 85
- SM 2-17 A166/A187/A189 86
- A166/A187/A189 2-18 SM 87
- A166/A187/A189 2-20 SM 89
- SM 2-25 A166/A187/A189 94
- A166/A187/A189 2-26 SM 95
- SM 2-27 A166/A187/A189 96
- A166/A187/A189 2-28 SM 97
- A166/A187/A189 2-30 SM 99
- 3.3 SCANNER DRIVE 100
- SCANNER UNIT 101
- A166/A187/A189 2-32 SM 101
- Detailed 102
- Descriptions 102
- SM 2-33 A166/A187/A189 102
- 3.7 ORIGINAL SIZE DETECTION 103
- A166/A187/A189 2-36 SM 105
- SM 2-37 A166/A187/A189 106
- IMAGE PROCESSING 107
- SM 2-39 A166/A187/A189 108
- A166/A187/A189 2-40 SM 109
- SM 2-41 A166/A187/A189 110
- A166/A187/A189 2-42 SM 111
- SM 2-43 A166/A187/A189 112
- A166/A187/A189 2-44 SM 113
- SM 2-45 A166/A187/A189 114
- SM 2-47 A166/A187/A189 116
- A166/A187/A189 2-48 SM 117
- SM 2-49 A166/A187/A189 118
- A166/A187/A189 2-50 SM 119
- SM 2-51 A166/A187/A189 120
- SM 2-53 A166/A187/A189 122
- A166/A187/A189 2-54 SM 123
- MIN: Similar to 125
- ID Value 125
- A166/A187/A189 2-56 SM 125
- SM 2-57 A166/A187/A189 126
- A166/A187/A189 2-58 SM 127
- Rev. 1/97 129
- A166/A187/A189 2-60 SM 129
- Extended IPU Block Diagram 131
- A166/A187/A189 2-64 SM 133
- LASER EXPOSURE 134
- A166/A187/A189 2-66 SM 135
- SM 2-67 A166/A187/A189 136
- A166/A187/A189 2-68 SM 137
- SM 2-69 A166/A187/A189 138
- SM 2-71 A166/A187/A189 140
- A166/A187/A189 2-72 SM 141
- DEVELOPMENT UNIT 142
- A166/A187/A189 2-74 SM 143
- SM 2-75 A166/A187/A189 144
- A166/A187/A189 2-76 SM 145
- SM 2-77 A166/A187/A189 146
- A166/A187/A189 2-78 SM 147
- SM 2-79 A166/A187/A189 148
- A166/A187/A189 2-80 SM 149
- SM 2-81 A166/A187/A189 150
- A166/A187/A189 2-82 SM 151
- A166/A187/A189 2-84 SM 153
- SM 2-85 A166/A187/A189 154
- A166/A187/A189 2-86 SM 155
- SM 2-89 A166/A187/A189 158
- A166/A187/A189 2-92 SM 161
- TRANSFER BELT UNIT 162
- A166/A187/A189 2-94 SM 163
- 7.3 BELT TRANSFER 164
- A166/A187/A189 2-96 SM 165
- SM 2-97 A166/A187/A189 166
- A166/A187/A189 2-98 SM 167
- SM 2-99 A166/A187/A189 168
- SM 2-103 A166/A187/A189 172
- A166/A187/A189 2-104 SM 173
- SM 2-105 A166/A187/A189 174
- A166/A187/A189 2-106 SM 175
- SM 2-107 A166/A187/A189 176
- A166/A187/A189 2-108 SM 177
- A166/A187/A189 2-110 SM 179
- PAPER FEED AND REGISTRATION 180
- A166/A187/A189 2-112 SM 181
- SM 2-113 A166/A187/A189 182
- A166/A187/A189 2-114 SM 183
- SM 2-115 A166/A187/A189 184
- SM 2-117 A166/A187/A189 186
- A166/A187/A189 2-118 SM 187
- SM 2-119 A166/A187/A189 188
- A166/A187/A189 2-120 SM 189
- SM 2-123 A166/A187/A189 192
- A166/A187/A189 2-124 SM 193
- 9.2 FUSING UNIT OVERVIEW 194
- 9.3 FUSING UNIT 195
- SM 2-127 A166/A187/A189 196
- A166/A187/A189 2-128 SM 197
- SM 2-129 A166/A187/A189 198
- A166/A187/A189 2-130 SM 199
- SM 2-131 A166/A187/A189 200
- SM 2-133 A166/A187/A189 202
- DUPLEX UNIT 203
- SM 2-135 A166/A187/A189 204
- A166/A187/A189 2-136 SM 205
- SM 2-137 A166/A187/A189 206
- A166/A187/A189 2-138 SM 207
- SM 2-139 A166/A187/A189 208
- A166/A187/A189 2-140 SM 209
- SYSTEM CONFIGURATION 210
- 11.2 COMMAND SEQUENCE 211
- SM 2-143 A166/A187/A189 212
- INSTALLATION PROCEDURE 214
- 1. INSTALLATION REQUIREMENTS 216
- INSTALLATION REQUIREMENTS 217
- A166/A187/A189 3-2 SM 217
- Installation 218
- Procedure 218
- SM 3-3 A166/A187/A189 218
- SM 3-5 A166/A187/A189 220
- 2. COPIER INSTALLATION 221
- COPIER INSTALLATION 222
- SM 3-7 A166/A187/A189 222
- A166/A187/A189 3-8 SM 223
- SM 3-9 A166/A187/A189 224
- A166/A187/A189 3-10 SM 225
- SM 3-11 A166/A187/A189 226
- A166/A187/A189 3-12 SM 227
- SM 3-13 A166/A187/A189 228
- A166/A187/A189 3-14 SM 229
- SM 3-15 A166/A187/A189 230
- A166/A187/A189 3-16 SM 231
- SM 3-17 A166/A187/A189 232
- A166/A187/A189 3-18 SM 233
- SM 3-19 A166/A187/A189 234
- A166/A187/A189 3-20 SM 235
- SM 3-21 A166/A187/A189 236
- A166/A187/A189 3-22 SM 237
- SM 3-23 A166/A187/A189 238
- A166/A187/A189 3-24 SM 239
- SM 3-25 A166/A187/A189 240
- A166/A187/A189 3-26 SM 241
- SM 3-27 A166/A187/A189 242
- A166/A187/A189 3-28 SM 243
- SM 3-29 A166/A187/A189 244
- A166/A187/A189 3-30 SM 245
- SM 3-33 A166/A187/A189 248
- Rev. 11/96 249
- A166/A187/A189 3-34 SM 249
- SM 3-35 A166/A187/A189 250
- A166/A187/A189 3-36 SM 251
- SM 3-37 A166/A187/A189 252
- INSTALLATION 255
- SM 3-41 A166/A187/A189 256
- For Copiers with an LCT: 257
- Do not lift the 257
- A166/A187/A189 3-42 SM 257
- SM 3-43 A166/A187/A189 258
- 5. ARDF (A548) INSTALLTION 259
- ARDF (A548) INSTALLTION 260
- SM 3-45 A166/A187/A189 260
- A166/A187/A189 3-46 SM 261
- SM 3-47 A166/A187/A189 262
- A166/A187/A189 3-48 SM 263
- SM 3-49 A166/A187/A189 264
- A166/A187/A189 3-50 SM 265
- 8. FILM PROJECTOR UNIT (A718) 268
- 8.2 INSTALLATION PROCEDURE 269
- SM 3-55 A166/A187/A189 270
- A166/A187/A189 3-56 SM 271
- SM 3-57 A166/A187/A189 272
- A166/A187/A189 3-58 SM 273
- SM 3-59 A166/A187/A189 274
- A166/A187/A189 3-60 SM 275
- 9. OTHERS 276
- A166/A187/A189 3-62 SM 277
- SM 3-63 A166/A187/A189 278
- A166/A187/A189 3-64 SM 279
- SERVICE TABLES 280
- 1. SERVICE PROGRAM MODES 282
- 1.3 SP MODE ADDITIONAL NOTES 283
- 2. USER PROGRAM MODES 298
- 2.2 UP MODE TABLE 299
- UP-2 Default Margin Settings 300
- UP-3 Paper Tray Settings 301
- UP-4 Basic User Settings 305
- UP-5 Operation Mode Settings 306
- UP-6 User Code Settings 307
- UP-7 ADF/Sorter Settings 310
- 3. TP/FUSE/LED/SW 311
- Scanner IPU 313
- I/O Board 1 314
- I/O Board 2 314
- 3.2 FUSE CONDITIONS 315
- 3.3 LED CONDITIONS 315
- 3.4 SWITCHES 316
- 4. REGULAR PM TABLE 317
- OPTIONAL EQUIPMENT 322
- AND CLEANING 324
- A166/A187/A189 4-44 SM 325
- 6. REGULAR PM PROCEDURE 326
- REGULAR PM PROCEDURE 328
- SM 4-47 A166/A187/A189 328
- A166/A187/A189 4-48 SM 329
- REPLACEMENT AND 332
- ADJUSTMENT 332
- 1. EXTERIOR 334
- EXTERIOR 335
- A166/A187/A189 5-2 SM 335
- Replacement 336
- Adjustment 336
- SM 5-3 A166/A187/A189 336
- A166/A187/A189 5-4 SM 337
- SM 5-5 A166/A187/A189 338
- A166/A187/A189 5-6 SM 339
- SM 5-7 A166/A187/A189 340
- 2. DRUM UNIT 341
- DRUM UNIT 342
- SM 5-9 A166/A187/A189 342
- A166/A187/A189 5-10 SM 343
- SM 5-11 A166/A187/A189 344
- A166/A187/A189 5-12 SM 345
- SM 5-13 A166/A187/A189 346
- 3. SCANNER UNIT 347
- SM 5-15 A166/A187/A189 348
- A166/A187/A189 5-16 SM 349
- SM 5-17 A166/A187/A189 350
- A166/A187/A189 5-18 SM 351
- SM 5-19 A166/A187/A189 352
- A166/A187/A189 5-20 SM 353
- A166/A187/A189 5-22 SM 355
- SM 5-23 A166/A187/A189 356
- 4. COPY IMAGE ADJUSTMENT 357
- values 358
- COPY IMAGE ADJUSTMENT 363
- A166/A187/A189 5-30 SM 363
- 5. LASER UNIT 364
- LASER UNIT 365
- A166/A187/A189 5-32 SM 365
- SM 5-33 A166/A187/A189 366
- A166/A187/A189 5-34 SM 367
- SM 5-35 A166/A187/A189 368
- 6. DEVELOPMENT UNIT 369
- SM 5-37 A166/A187/A189 370
- A166/A187/A189 5-38 SM 371
- A166/A187/A189 5-40 SM 373
- SM 5-41 A166/A187/A189 374
- A166/A187/A189 5-42 SM 375
- A166/A187/A189 5-44 SM 377
- SM 5-45 A166/A187/A189 378
- A166/A187/A189 5-46 SM 379
- SM 5-47 A166/A187/A189 380
- A166/A187/A189 5-48 SM 381
- SM 5-49 A166/A187/A189 382
- Apply grease 383
- A166/A187/A189 5-50 SM 383
- 7. TRANSFER BELT UNIT 384
- A166/A187/A189 5-52 SM 385
- Adjustment 386
- SM 5-53 A166/A187/A189 386
- A166/A187/A189 5-54 SM 387
- SM 5-55 A166/A187/A189 388
- A166/A187/A189 5-56 SM 389
- SM 5-57 A166/A187/A189 390
- A166/A187/A189 5-58 SM 391
- SM 5-59 A166/A187/A189 392
- A166/A187/A189 5-60 SM 393
- SM 5-61 A166/A187/A189 394
- A166/A187/A189 5-62 SM 395
- SM 5-63 A166/A187/A189 396
- A166/A187/A189 5-64 SM 397
- SM 5-65 A166/A187/A189 398
- A166/A187/A189 5-66 SM 399
- SM 5-67 A166/A187/A189 400
- A166/A187/A189 5-68 SM 401
- SM 5-69 A166/A187/A189 402
- A166/A187/A189 5-70 SM 403
- PAPER TRANSPORT AND FUSING 405
- A166/A187/A189 5-72 SM 405
- SM 5-73 A166/A187/A189 406
- A166/A187/A189 5-74 SM 407
- SM 5-75 A166/A187/A189 408
- A166/A187/A189 5-76 SM 409
- A166/A187/A189 5-78 SM 411
- SM 5-79 A166/A187/A189 412
- A166/A187/A189 5-80 SM 413
- SM 5-81 A166/A187/A189 414
- A166/A187/A189 5-82 SM 415
- 9.11 OIL PAN PADS 417
- SM 5-85 A166/A187/A189 418
- A166/A187/A189 5-86 SM 419
- SM 5-87 A166/A187/A189 420
- 10. DUPLEX UNIT 421
- SM 5-89 A166/A187/A189 422
- A166/A187/A189 5-90 SM 423
- SM 5-91 A166/A187/A189 424
- 11. FILTERS 425
- SM 5-93 A166/A187/A189 426
- A166/A187/A189 5-94 SM 427
- 12. OTHERS 429
- 12.2 RAM CLEAR 431
- 12.3 MAIN COUNTER 431
- A166/A187/A189 5-100 SM 433
- 12.4 TOUCH PANEL CALIBRATION 434
- TROUBLESHOOTING 436
- 1. SERVICE CALL CONDITIONS 438
- Trouble 440
- • Scanner IPU board 441
- • Non-standard bar code label 441
- SERVICE CALL CONDITIONS 441
- A166/A187/A189 6-4 SM 441
- Japan only 463
- • Sorter grip motor 465
- • Stapler motor 465
- • Shift motor 465
- A166/A187/A189 6-28 SM 465
- • RAM board 469
- • RAM board (Battery) 469
- • Main control board 469
- A166/A187/A189 6-32 SM 469
- TROUBLESHOOTING FOR COUNTERS 474
- SM 6-37 A166/A187/A189 474
- AUTO REVERSE 476
- DOCUMENT FEEDER 476
- 1. SPECIFICATIONS 478
- 2. COMPONENT LAYOUT 479
- DF61 (A548) 480
- COMPONENT LAYOUT 480
- SM 7-3 A166/A187/A189 480
- 4. DETAILED DESCRIPTIONS 482
- DETAILED DESCRIPTIONS 483
- A166/A187/A189 7-6 SM 483
- SM 7-7 A166/A187/A189 484
- A166/A187/A189 7-8 SM 485
- SM 7-9 A166/A187/A189 486
- A166/A187/A189 7-10 SM 487
- SM 7-11 A166/A187/A189 488
- A166/A187/A189 7-12 SM 489
- 5. TIMING CHARTS 490
- TIMING CHARTS 491
- A166/A187/A189 7-14 SM 491
- SM 7-15 A166/A187/A189 492
- 6. SERVICE TABLES 493
- 6.2 VARIABLE RESISTORS 494
- 6.4 FUSE 494
- 7. REPLACEMENT AND ADJUSTMENT 495
- REPLACEMENT AND ADJUSTMENT 496
- SM 7-19 A166/A187/A189 496
- A166/A187/A189 7-20 SM 497
- SM 7-21 A166/A187/A189 498
- PAPER TRAY UNIT 502
- A549/550 502
- 2.2 DRIVE LAYOUT 506
- 3. OVERVIEW 508
- 4. DRIVE MECHANISM 509
- 6.2 TEST POINTS 512
- • Remove the joint bracket 515
- A166/A187/A189 8-12 SM 515
- ROLLER REPLACEMENT 516
- A166/A187/A189 8-14 SM 517
- SORTER STAPLER 518
- A166/A187/A189 9-2 SM 521
- A166/A187/A189 9-4 SM 523
- 3. BASIC OPERATION 525
- Sorter Stapler 526
- ST10 (A555) 526
- BASIC OPERATION 526
- SM 9-7 A166/A187/A189 526
- A166/A187/A189 9-8 SM 527
- SM 9-9 A166/A187/A189 528
- A166/A187/A189 9-10 SM 529
- SM 9-11 A166/A187/A189 530
- A166/A187/A189 9-12 SM 531
- SM 9-13 A166/A187/A189 532
- A166/A187/A189 9-14 SM 533
- SM 9-15 A166/A187/A189 534
- SM 9-17 A166/A187/A189 536
- A166/A187/A189 9-18 SM 537
- 4. SERVICE TABLES 538
- 4.2 TEST POINTS 539
- 4.4 VARIABLE RESISTOR 539
- 5. REPLACEMENT AND ADJUSTMENT 540
- A166/A187/A189 9-22 SM 541
- SM 9-23 A166/A187/A189 542
- A166/A187/A189 9-24 SM 543
- SM 9-25 A166/A187/A189 544
- SECTION 10 546
- FILM PROJECTOR UNIT 546
- SPU 3 (A718) 546
- DESCRIPTIONS 549
- 3. SECTIONAL DESCRIPTIONS 550
- SECTIONAL DESCRIPTIONS 551
- A166/A187/A189 10-4 SM 551
- 3.3 MIRROR UNIT 552
- SECTION 11 554
- APPENDIX 554
- APPENDIX 1 556
- APPENDIX 2 576
- SP TABLE 576
- PAPER FEED/TRANSPORT/FUSING 577
- AROUND THE DRUM/BELT UNITS 579
- PROCESS CONTROL 587
- OPERATION AND SYSTEM 606
- PERIPHERALS 613
- LOGGED DATA 614
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