Savin 4027 Service Manual Page 581
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- Table of contents
- TROUBLESHOOTING
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15. REPLACEMENT AND ADJUSTMENT
15.1 EXTERIOR COVER REMOVAL
– Front –
Remove the covers in the following order.
1. Remove the proof tray [A] (4 screws).
2. Open the front door.
3. Remove the front inner cover [B] (3 screws).
4. Remove the front wheel cover [C] (3 screws).
5. Remove the four screws that hold the front left cover [D] and remove the
front left cover by shifting the cover up to release the two hooks.
6. Remove the front lower cover [E] (3 screws).
7. Remove the front door [F] (2 hinge pins).
[C]
[B]
[A]
A664R500.wmf
[E]
[F]
[D]
A664R501.wmf
Sorter Stapler
A664
REPLACEMENT AND ADJUSTMENT
SM 3-29 A207/A208/A211
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
- SERVICE MANUAL 1
- A156/A212...SERIES 1
- A156/A153 4
- A160/A157 4
- A162/A161 4
- SERVICE MANUAL 4
- CÓPIA NÃO CONTROLADA 10
- Table of Contents 12
- 4. SERVICE TABLES 13
- FSM v A156/A160/A162 16
- A156/A160/A162 vi FSM 17
- 6. TROUBLESHOOTING 18
- A156/A160/A162 viii FSM 19
- FSM ix A156/A160/A162 20
- A156/A160/A162 x FSM 21
- A156/A160/A162 xii FSM 23
- TAB INDEX 26
- IMPORTANT SAFETY NOTICES 28
- FT5535/4527/4522 b FSM 29
- OVERALL MACHINE 30
- INFORMATION 30
- COMPONENT LAYOUT AND 36
- DESCRIPTION 36
- 1. MACHINE CONFIGURATION 38
- 1.2 OPTIONAL EQUIPMENT 39
- Component 40
- Layout & 40
- Description 40
- FSM 2-3 A156/A160/A162 40
- A156/A160/A162 2-4 FSM 41
- FSM 2-5 A156/A160/A162 42
- 3. PAPER PATH 43
- 3.2 DUPLEX COPYING 44
- 5. DRIVE LAYOUT 50
- 5.2 A153/A156 51
- 5.3 A157/A160/A161/A162 51
- 1. INSTALLATION REQUIREMENTS 54
- A156/A160/A162 3-2 FSM 55
- 1.4 POWER REQUIREMENTS 56
- 2. COPIER INSTALLATION 57
- Installation 58
- FSM 3-5 A156/A160/A162 58
- A156/A160/A162 3-6 FSM 59
- FSM 3-7 A156/A160/A162 60
- A156/A160/A162 3-8 FSM 61
- FSM 3-9 A156/A160/A162 62
- A156/A160/A162 3-10 FSM 63
- FSM 3-11 A156/A160/A162 64
- A156/A160/A162 3-12 FSM 65
- 2.3 PAPER SIZE SELECTION 66
- Rev. 08/2001 69
- A156/A160/A162 3-16 FSM 69
- FSM 3-17 A156/A160/A162 70
- A156/A160/A162 3-18 FSM 71
- FSM 3-19 A156/A160/A162 72
- A156/A160/A162 3-20 FSM 73
- FSM 3-21 A156/A160/A162 74
- A156/A160/A162 3-22 FSM 75
- FOR THE LT/DLT VERSION) 76
- 2.8 ADS SENSOR (OPTION) 77
- FSM 3-25 A156/A160/A162 78
- -22 COPIERS ONLY) 79
- SERVICE TABLES 80
- 1. SERVICE REMARKS 82
- 1.2 DRUM UNIT 83
- 1.3 DRUM CHARGE ROLLER 83
- 1.4 OPTICS 84
- 1.5 ERASE LAMP 84
- 1.6 DEVELOPMENT UNIT 85
- 1.7 TRANSFER BELT UNIT 85
- 1.10 PAPER FEED 86
- 1.11 FUSING UNIT 87
- 1.12 OTHERS 87
- 2. SERVICE PROGRAM MODE 88
- A156/A160/A162 4-8 FSM 89
- 2.2 MEMORY RESET PROCEDURES 90
- A156/A160/A162 4-12 FSM 93
- 2.3.2 SP Mode Table 100
- 3.1 REPLACEMENT AND CLEANING 132
- 3.2 MAJOR ADJUSTMENTS 132
- 3.3 DATA DISPLAY 133
- 5.1 PM TABLE 135
- Service Tables 140
- FSM 4-59 A156/A160/A162 140
- 5.2 REGULAR PM PROCEDURE 141
- FSM 4-61 A156/A160/A162 142
- Rev. 7/95 143
- A156/A160/A162 4-62 FSM 143
- FSM 4-63 A156/A160/A162 144
- REPLACEMENT AND ADJUSTMENT 146
- 1. INNER AND OUTER COVERS 148
- A156/A160/A162 5-2 FSM 149
- 1.2 INNER COVER REMOVAL 150
- 2. OPTICS 151
- Replacement & 152
- Adjustment 152
- FSM 5-5 A156/A160/A162 152
- FSM 5-7 A156/A160/A162 154
- A156/A160/A162 5-8 FSM 155
- FSM 5-11 A156/A160/A162 158
- 3.1 DEVELOPMENT UNIT REMOVAL 159
- 3.2 DEVELOPER REPLACEMENT 160
- A156/A160/A162 5-14 FSM 161
- FSM 5-15 A156/A160/A162 162
- 4. AROUND THE DRUM 163
- 4.2 DRUM REPLACEMENT 164
- A156/A160/A162 5-18 FSM 165
- 4.3 PICK-OFF PAWL REPLACEMENT 166
- A156/A160/A162 5-20 FSM 167
- A156/A160/A162 5-22 FSM 169
- 4.6 PTL BOARD REPLACEMENT 170
- • Development unit 171
- • Drum unit 171
- A156/A160/A162 5-24 FSM 171
- 4.8 ERASE LAMP REPLACEMENT 172
- A156/A160/A162 5-26 FSM 173
- Rev. 6/16/95 174
- FSM 5-27 A156/A160/A162 174
- A156/A160/A162 5-28 FSM 175
- 5. TRANSFER BELT UNIT 176
- A156/A160/A162 5-30 FSM 177
- FSM 5-31 A156/A160/A162 178
- A156/A160/A162 5-32 FSM 179
- 6. PAPER FEED 180
- (A153/A155/A156) 181
- (A157/A159/A160) 183
- FSM 5-37 A156/A160/A162 184
- A156/A160/A162 5-38 FSM 185
- 7. LCT 186
- A156/A160/A162 5-40 FSM 187
- 7.3 LCT MOTOR REPLACEMENT 188
- 8. FUSING 189
- FSM 5-43 A156/A160/A162 190
- A156/A160/A162 5-44 FSM 191
- REPLACEMENT 192
- 8.5 THERMISTOR REPLACEMENT 193
- 8.6 THERMOFUSE REPLACEMENT 193
- 9. DUPLEX UNIT 194
- Feed Roller 195
- Stack Rolle 195
- See from the front side 195
- A156/A160/A162 5-48 FSM 195
- FSM 5-49 A156/A160/A162 196
- A156/A160/A162 5-50 FSM 197
- 10. COPY QUALITY ADJUSTMENT 198
- A156/A160/A162 5-52 FSM 199
- FSM 5-53 A156/A160/A162 200
- SELECTION (SP2-208-001) 204
- FSM 5-59 A156/A160/A162 206
- A156/A160/A162 5-60 FSM 207
- (SP4-101) 208
- (SP4-102) 209
- (SP2-101-001) 210
- (SP4-011-001~009) 210
- FSM 5-65 A156/A160/A162 212
- 11. OTHERS 213
- FSM 5-67 A156/A160/A162 214
- A156/A160/A162 5-68 FSM 215
- FSM 5-69 A156/A160/A162 216
- A156/A160/A162 5-70 FSM 217
- TROUBLESHOOTING 218
- 1. COPY QUALITY 220
- 1.2 BLANK COPY (WHITE COPY) 221
- Troubleshooting 222
- FSM 6-3 A156/A160/A162 222
- A156/A160/A162 6-4 FSM 223
- 1.3 DIRTY BACKGROUND 224
- FSM 6-7 A156/A160/A162 226
- A156/A160/A162 6-8 FSM 227
- 1.4 UNEVEN IMAGE DENSITY 228
- 1.5 VERTICAL BLACK BANDS 229
- 1.6 VERTICAL BLACK LINES 230
- (DULL OR BLURRED) 231
- FSM 6-13 A156/A160/A162 232
- A156/A160/A162 6-14 FSM 233
- FSM 6-15 A156/A160/A162 234
- 1.11 TONER DENSITY TOO HIGH 235
- 1.12 TONER DENSITY TOO LOW 237
- FSM 6-19 A156/A160/A162 238
- 1.13 TONER SCATTERING 239
- 1.14 UNFUSED COPY 240
- LEADING EDGE 241
- 1.16 CREASING AFTER FUSING 241
- 2. TONER SUPPLY CONTROL 242
- FSM 6-25 A156/A160/A162 244
- 1. SERVICE CALL CONDITIONS 245
- 1.3 WARNING SC CODE TABLE 247
- 1.4 C-CODE TABLE 248
- 1.5 U-CODE TABLE 248
- 1.6 SC CODE DESCRIPTIONS 249
- Trouble 250
- • Total counter defective 261
- A156/A160/A162 6-42 FSM 261
- 2. BLOWN FUSE CONDITIONS 262
- 3.1 SENSORS 263
- 3.2 SWITCHES 266
- APPENDIX 268
- AUTO REVERSE DOCUMENT 274
- FEEDER A548 274
- 1. SPECIFICATIONS 276
- 2. COMPONENT LAYOUT 277
- 2.2 ELECTRICAL COMPONENTS 278
- 4. INSTALLATION 280
- 4.2 INSTALLATION PROCEDURE 281
- 5. SERVICE TABLES 282
- 5.2 VARIABLE RESISTORS 283
- 5.4 FUSE 283
- 6.2 FEED ROLLER REPLACEMENT 285
- 6.3 FRICTION BELT REPLACEMENT 286
- ADJUSTMENT 290
- PAPER TRAY UNIT A550/A549 292
- 2.2 DRIVE LAYOUT 296
- 3. INSTALLATION 298
- 3.2 INSTALLATION PROCEDURE 299
- Fiber Connector Plug 300
- 3.3 TRAY HEATER (OPTION) 301
- 4.2 TEST POINTS 303
- 5. REPLACEMENT AND ADJUSTMENT 304
- A156/A160/A162 8-12 FSM 305
- Paper Tray Unit 306
- A550/A549 306
- FSM 8-13 A156/A160/A162 306
- ROLLER REPLACEMENT 307
- 5.5 RELAY SENSOR REPLACEMENT 308
- PAPER TRAY UNIT A553 310
- 3. INSTALLATION 315
- 5.2 MAIN MOTOR REPLACEMENT 322
- 5.3 CLUTCH REPLACEMENT 323
- 5.4 FEED ROLLER REPLACEMENT 324
- SORTER STAPLER A554 326
- A156/A160/A162 10-2 FSM 329
- 3. ACCESSORY CHECK 334
- 4. INSTALLATION PROCEDURE 335
- 20-Bin Sorter 336
- ST26 (A554) 336
- FSM 10-9 A156/A160/A162 336
- A156/A160/A162 10-10 FSM 337
- FSM 10-11 A156/A160/A162 338
- FSM 10-13 A156/A160/A162 340
- 5.1 DIP SWITCHES 341
- 5.2 LED AND VARIABLE RESISTOR 341
- 5.3 TEST POINTS 341
- 6. REPLACEMENT AND ADJUSTMENT 342
- 6.2 GRIP ASSEMBLY REMOVAL 343
- 6.3 BIN REPLACEMENT 344
- A156/A160/A162 10-18 FSM 345
- Sorter Stapler 346
- FSM 10-19 A156/A160/A162 346
- 6.4 BIN LIFT WIRE REPLACEMENT 347
- FSM 10-21 A156/A160/A162 348
- A156/A160/A162 10-22 FSM 349
- FSM 10-23 A156/A160/A162 350
- 599mm (23.58") 351
- 877.6 mm (34.55") 351
- A156/A160/A162 10-24 FSM 351
- FSM 10-25 A156/A160/A162 352
- FSM 10-27 A156/A160/A162 354
- 6.7 BELT TENSION ADJUSTMENT 355
- 7.1 SENSORS 356
- 7.2 SWITCHES 359
- 7.3 FUSES 359
- SORTER STAPLER A555 360
- A156/A160/A162 11-2 FSM 363
- A156/A160/A162 11-8 FSM 369
- A156/A160/A162 11-10 FSM 371
- 4.4 VARIABLE RESISTOR 373
- 5.1 EXTERIOR COVER REMOVAL 374
- 5.2 STAPLE UNIT REMOVAL 374
- 5.3 GRIP ARM REPLACEMENT 375
- 5.4 BIN REPLACEMENT 376
- A156/A160/A162 11-16 FSM 377
- Sorter Stapler 378
- FSM 11-17 A156/A160/A162 378
- SORTER A556 380
- A156/A160/A162 12-2 FSM 383
- FSM 12-3 A156/A160/A162 384
- 5. INSTALLATION 386
- 5.2 INSTALLATION PROCEDURE 387
- A156/A160/A162 12-8 FSM 389
- A156/A160/A162 12-10 FSM 391
- 6.2 PAPER SENSOR REPLACEMENT 392
- A156/A160/A162 12-12 FSM 393
- SORTER A557 394
- A156/A160/A162 13-6 FSM 401
- A156/A160/A162 13-8 FSM 403
- FSM 13-9 A156/A160/A162 404
- 7. BIN GUIDE LUBRICATION 405
- A208/A211 408
- A212/A214 408
- DOCUMENTATION HISTORY 410
- A204X500.wmf 416
- A204X501.wmf 417
- 418
- A204X503.wmf 420
- SORTER STAPLER A664 424
- SORTER STAPLER A658 425
- A212/A214 COPIER 426
- IMPORTANT SAFETY NOTICES 429
- Rev. 12/97 430
- A207/A208/A211 431
- Information 435
- 2. MACHINE CONFIGURATION 438
- 2.2 OPTIONAL EQUIPMENT 439
- A204V502.wmf 440
- A204V503.wmf 441
- MECHANICAL COMPONENT LAYOUT 442
- SM 1-10 A207/A208/A211 442
- 5. PAPER FEED DRIVE LAYOUT 450
- 6. PROCESS CONTROL 451
- PROCESS CONTROL 452
- SM 1-20 A207/A208/A211 452
- PATTERN CORRECTION 454
- 6.6 TEMPERATURE CORRECTION 455
- 6.7 TONER END RECOVERY 457
- A204D515.wmf 458
- 6.8 SUMMARY 459
- 8. OPTICS 462
- A204D511.wmf 463
- 9.1 OVERVIEW 464
- 10.1 OVERVIEW 465
- 10.2 OIL SUPPLY MECHANISM 466
- 10.3 FUSING LAMP CONTROL 467
- A207/A208/A211 1-36 SM 468
- 11. INSTALLATION 469
- A204I516.wmf 470
- A204I503.wmf 472
- A204I504.wmf 472
- A204I509.wmf 474
- A204I510.wmf 475
- A204I511.wmf 475
- A204I512.wmf 476
- A204I513.wmf 477
- A204I514.wmf 478
- A204I517.wmf 478
- A204I518.img 478
- A204I515.wmf 479
- ACCESSORY CHECK 480
- INSTALLATION PROCEDURE 481
- INSTALLATION 482
- A207/A208/A211 1-50 SM 482
- PROCEDURE 483
- A664I503.wmf 484
- A664I504.wmf 484
- A664I505.wmf 484
- A664I506.wmf 484
- A664I508.wmf 485
- A664I509.wmf 486
- A658I503.wmf 489
- A658I504.wmf 490
- A658I505.wmf 490
- A658I506.wmf 490
- A658I507.wmf 491
- 12. SERVICE PROGRAM MODE 492
- 12.1.2 SP Mode Table 497
- 13.1 PM TABLE 523
- 13.2 REGULAR PM PROCEDURE 529
- A207/A208/A211 1-98 SM 530
- A207/A208/A211 1-100 SM 532
- 15.1 FUSING (A204/A206/A207) 534
- A204R501.wmf 535
- A204R502.wmf 536
- A204R508.wmf 537
- 15.5 FUSING LAMP REPLACEMENT 538
- 15.6 HOT ROLLER REPLACEMENT 539
- A204R506.wmf 540
- CLEANING BRUSH REPLACEMENT 541
- 16. SC CODE DESCRIPTIONS 542
- 17. MAIN PCB ROM HISTORY 544
- AUTO REVERSE 546
- DOCUMENT FEEDER 546
- SPECIFICATIONS 554
- A207/A208/A211 3-2 SM 554
- 4. BASIC OPERATION 559
- BASIC OPERATION 560
- A207/A208/A211 3-8 SM 560
- SM 3-9 A207/A208/A211 561
- 4.2 STAPLE MODE 562
- [Fig. 4] 563
- [Fig. 5] 563
- A664D506.img 563
- 5. TURN GATE 564
- 6. BIN DRIVE MECHANISM 565
- 7. BIN HOME POSITION 566
- 8. JOGGER 567
- A664D515.wmf 568
- 9. BIN REAR PLATE DRIVE 569
- 10. GRIP ASSEMBLY 570
- GRIP ASSEMBLY 571
- SM 3-19 A207/A208/A211 571
- 11. STAPLER UNIT 572
- 11.2 STAPLER 573
- A664D525.wmf 575
- 12. JAM DETECTION 576
- 13. TIMING CHARTS 577
- A664D528.wmf 578
- 14.1 DIP SWITCHES 579
- 14.2 TEST POINTS 580
- 14.3 FUSES 580
- 15.1 EXTERIOR COVER REMOVAL 581
- A664R502.wmf 582
- SM 3-31 A207/A208/A211 583
- A207/A208/A211 3-32 SM 584
- 15.4 BINS 585
- A207/A208/A211 3-34 SM 586
- SM 3-35 A207/A208/A211 587
- A207/A208/A211 3-36 SM 588
- 15.5 MAIN MOTOR REMOVAL 589
- A207/A208/A211 3-38 SM 590
- A664R520.wmf 591
- 15.8 GRIP MOTOR REMOVAL 592
- 15.9 HELICAL WHEELS 593
- A207/A208/A211 3-42 SM 594
- SM 3-43 A207/A208/A211 595
- A207/A208/A211 3-44 SM 596
- SM 3-45 A207/A208/A211 597
- SORTER STAPLER A658 599
- 3. BASIC OPERATION 605
- A658D501.wmf 606
- 3.2 STAPLE MODE 607
- 3.3 BIN DRIVE MECHANISM 608
- 3.4 BIN HOME POSITION 609
- 3.5 JOGGER MECHANISM 610
- 3.6 GRIP ASSEMBLY 611
- 3.7 STAPLER UNIT 612
- 3.8 STAPLER SWITCH 613
- A658D512.wmf 614
- A658D513.wmf 614
- A658D514.wmf 615
- 3.10 JAM DETECTION 616
- 4. REPLACEMENT AND ADJUSTMENT 617
- 4.2 STAPLER UNIT REMOVAL 618
- 4.3 GRIP ARM REPLACEMENT 619
- 4.4 BIN REMOVAL 620
- 4.5 TRANSPORT MOTOR REMOVAL 621
- Insert Version 623
- A212/A214 633
- A212V503.wmf 638
- 5. PROCESS CONTROL 646
- 7. OPTICS 648
- A212D507.wmf 649
- 9.2 PAPER TRAY FEED 651
- A212D504.wmf 652
- A212D505.wmf 653
- A212D506.wmf 653
- A212D502.wmf 654
- 10. INSTALLATION 655
- A212I500.wmf 656
- A212I501.wmf 657
- A212I502.wmf 658
- A212I503.wmf 659
- A212I505.wmf 660
- A212I506.wmf 661
- A212I507.wmf 661
- A212I508.wmf 662
- A212I509.wmf 663
- A212I510.wmf 664
- A212I511.wmf 664
- A212I512.img 664
- A212I513.wmf 665
- A212/A214 5-36 SM 666
- 11. SERVICE REMARKS 667
- A212/A214 5-74 SM 704
- ✽ : New or modified items 706
- 15. SC CODE DESCRIPTIONS 707
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