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TROUBLESHOOTING
BOOKMARKS
Rated
.
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customer reviews
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3.
PAPER PATH
3.1
NORMAL COPYING
– A156 copier –
–A160/
A162 copier –
Rev. 7/95
A156/A160/A162
2-6
FSM
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
1
2
...
38
39
40
41
42
43
44
45
46
47
48
...
707
708
SERVICE MANUAL
1
A156/A212...SERIES
1
A156/A153
4
A160/A157
4
A162/A161
4
SERVICE MANUAL
4
CÓPIA NÃO CONTROLADA
10
Table of Contents
12
4. SERVICE TABLES
13
FSM v A156/A160/A162
16
A156/A160/A162 vi FSM
17
6. TROUBLESHOOTING
18
A156/A160/A162 viii FSM
19
FSM ix A156/A160/A162
20
A156/A160/A162 x FSM
21
A156/A160/A162 xii FSM
23
TAB INDEX
26
IMPORTANT SAFETY NOTICES
28
FT5535/4527/4522 b FSM
29
OVERALL MACHINE
30
INFORMATION
30
COMPONENT LAYOUT AND
36
DESCRIPTION
36
1. MACHINE CONFIGURATION
38
1.2 OPTIONAL EQUIPMENT
39
Component
40
Layout &
40
Description
40
FSM 2-3 A156/A160/A162
40
A156/A160/A162 2-4 FSM
41
FSM 2-5 A156/A160/A162
42
3. PAPER PATH
43
3.2 DUPLEX COPYING
44
5. DRIVE LAYOUT
50
5.2 A153/A156
51
5.3 A157/A160/A161/A162
51
1. INSTALLATION REQUIREMENTS
54
A156/A160/A162 3-2 FSM
55
1.4 POWER REQUIREMENTS
56
2. COPIER INSTALLATION
57
Installation
58
FSM 3-5 A156/A160/A162
58
A156/A160/A162 3-6 FSM
59
FSM 3-7 A156/A160/A162
60
A156/A160/A162 3-8 FSM
61
FSM 3-9 A156/A160/A162
62
A156/A160/A162 3-10 FSM
63
FSM 3-11 A156/A160/A162
64
A156/A160/A162 3-12 FSM
65
2.3 PAPER SIZE SELECTION
66
Rev. 08/2001
69
A156/A160/A162 3-16 FSM
69
FSM 3-17 A156/A160/A162
70
A156/A160/A162 3-18 FSM
71
FSM 3-19 A156/A160/A162
72
A156/A160/A162 3-20 FSM
73
FSM 3-21 A156/A160/A162
74
A156/A160/A162 3-22 FSM
75
FOR THE LT/DLT VERSION)
76
2.8 ADS SENSOR (OPTION)
77
FSM 3-25 A156/A160/A162
78
-22 COPIERS ONLY)
79
SERVICE TABLES
80
1. SERVICE REMARKS
82
1.2 DRUM UNIT
83
1.3 DRUM CHARGE ROLLER
83
1.4 OPTICS
84
1.5 ERASE LAMP
84
1.6 DEVELOPMENT UNIT
85
1.7 TRANSFER BELT UNIT
85
1.10 PAPER FEED
86
1.11 FUSING UNIT
87
1.12 OTHERS
87
2. SERVICE PROGRAM MODE
88
A156/A160/A162 4-8 FSM
89
2.2 MEMORY RESET PROCEDURES
90
A156/A160/A162 4-12 FSM
93
2.3.2 SP Mode Table
100
3.1 REPLACEMENT AND CLEANING
132
3.2 MAJOR ADJUSTMENTS
132
3.3 DATA DISPLAY
133
5.1 PM TABLE
135
Service Tables
140
FSM 4-59 A156/A160/A162
140
5.2 REGULAR PM PROCEDURE
141
FSM 4-61 A156/A160/A162
142
Rev. 7/95
143
A156/A160/A162 4-62 FSM
143
FSM 4-63 A156/A160/A162
144
REPLACEMENT AND ADJUSTMENT
146
1. INNER AND OUTER COVERS
148
A156/A160/A162 5-2 FSM
149
1.2 INNER COVER REMOVAL
150
2. OPTICS
151
Replacement &
152
Adjustment
152
FSM 5-5 A156/A160/A162
152
FSM 5-7 A156/A160/A162
154
A156/A160/A162 5-8 FSM
155
FSM 5-11 A156/A160/A162
158
3.1 DEVELOPMENT UNIT REMOVAL
159
3.2 DEVELOPER REPLACEMENT
160
A156/A160/A162 5-14 FSM
161
FSM 5-15 A156/A160/A162
162
4. AROUND THE DRUM
163
4.2 DRUM REPLACEMENT
164
A156/A160/A162 5-18 FSM
165
4.3 PICK-OFF PAWL REPLACEMENT
166
A156/A160/A162 5-20 FSM
167
A156/A160/A162 5-22 FSM
169
4.6 PTL BOARD REPLACEMENT
170
• Development unit
171
• Drum unit
171
A156/A160/A162 5-24 FSM
171
4.8 ERASE LAMP REPLACEMENT
172
A156/A160/A162 5-26 FSM
173
Rev. 6/16/95
174
FSM 5-27 A156/A160/A162
174
A156/A160/A162 5-28 FSM
175
5. TRANSFER BELT UNIT
176
A156/A160/A162 5-30 FSM
177
FSM 5-31 A156/A160/A162
178
A156/A160/A162 5-32 FSM
179
6. PAPER FEED
180
(A153/A155/A156)
181
(A157/A159/A160)
183
FSM 5-37 A156/A160/A162
184
A156/A160/A162 5-38 FSM
185
7. LCT
186
A156/A160/A162 5-40 FSM
187
7.3 LCT MOTOR REPLACEMENT
188
8. FUSING
189
FSM 5-43 A156/A160/A162
190
A156/A160/A162 5-44 FSM
191
REPLACEMENT
192
8.5 THERMISTOR REPLACEMENT
193
8.6 THERMOFUSE REPLACEMENT
193
9. DUPLEX UNIT
194
Feed Roller
195
Stack Rolle
195
See from the front side
195
A156/A160/A162 5-48 FSM
195
FSM 5-49 A156/A160/A162
196
A156/A160/A162 5-50 FSM
197
10. COPY QUALITY ADJUSTMENT
198
A156/A160/A162 5-52 FSM
199
FSM 5-53 A156/A160/A162
200
SELECTION (SP2-208-001)
204
FSM 5-59 A156/A160/A162
206
A156/A160/A162 5-60 FSM
207
(SP4-101)
208
(SP4-102)
209
(SP2-101-001)
210
(SP4-011-001~009)
210
FSM 5-65 A156/A160/A162
212
11. OTHERS
213
FSM 5-67 A156/A160/A162
214
A156/A160/A162 5-68 FSM
215
FSM 5-69 A156/A160/A162
216
A156/A160/A162 5-70 FSM
217
TROUBLESHOOTING
218
1. COPY QUALITY
220
1.2 BLANK COPY (WHITE COPY)
221
Troubleshooting
222
FSM 6-3 A156/A160/A162
222
A156/A160/A162 6-4 FSM
223
1.3 DIRTY BACKGROUND
224
FSM 6-7 A156/A160/A162
226
A156/A160/A162 6-8 FSM
227
1.4 UNEVEN IMAGE DENSITY
228
1.5 VERTICAL BLACK BANDS
229
1.6 VERTICAL BLACK LINES
230
(DULL OR BLURRED)
231
FSM 6-13 A156/A160/A162
232
A156/A160/A162 6-14 FSM
233
FSM 6-15 A156/A160/A162
234
1.11 TONER DENSITY TOO HIGH
235
1.12 TONER DENSITY TOO LOW
237
FSM 6-19 A156/A160/A162
238
1.13 TONER SCATTERING
239
1.14 UNFUSED COPY
240
LEADING EDGE
241
1.16 CREASING AFTER FUSING
241
2. TONER SUPPLY CONTROL
242
FSM 6-25 A156/A160/A162
244
1. SERVICE CALL CONDITIONS
245
1.3 WARNING SC CODE TABLE
247
1.4 C-CODE TABLE
248
1.5 U-CODE TABLE
248
1.6 SC CODE DESCRIPTIONS
249
Trouble
250
• Total counter defective
261
A156/A160/A162 6-42 FSM
261
2. BLOWN FUSE CONDITIONS
262
3.1 SENSORS
263
3.2 SWITCHES
266
APPENDIX
268
AUTO REVERSE DOCUMENT
274
FEEDER A548
274
1. SPECIFICATIONS
276
2. COMPONENT LAYOUT
277
2.2 ELECTRICAL COMPONENTS
278
4. INSTALLATION
280
4.2 INSTALLATION PROCEDURE
281
5. SERVICE TABLES
282
5.2 VARIABLE RESISTORS
283
5.4 FUSE
283
6.2 FEED ROLLER REPLACEMENT
285
6.3 FRICTION BELT REPLACEMENT
286
ADJUSTMENT
290
PAPER TRAY UNIT A550/A549
292
2.2 DRIVE LAYOUT
296
3. INSTALLATION
298
3.2 INSTALLATION PROCEDURE
299
Fiber Connector Plug
300
3.3 TRAY HEATER (OPTION)
301
4.2 TEST POINTS
303
5. REPLACEMENT AND ADJUSTMENT
304
A156/A160/A162 8-12 FSM
305
Paper Tray Unit
306
A550/A549
306
FSM 8-13 A156/A160/A162
306
ROLLER REPLACEMENT
307
5.5 RELAY SENSOR REPLACEMENT
308
PAPER TRAY UNIT A553
310
3. INSTALLATION
315
5.2 MAIN MOTOR REPLACEMENT
322
5.3 CLUTCH REPLACEMENT
323
5.4 FEED ROLLER REPLACEMENT
324
SORTER STAPLER A554
326
A156/A160/A162 10-2 FSM
329
3. ACCESSORY CHECK
334
4. INSTALLATION PROCEDURE
335
20-Bin Sorter
336
ST26 (A554)
336
FSM 10-9 A156/A160/A162
336
A156/A160/A162 10-10 FSM
337
FSM 10-11 A156/A160/A162
338
FSM 10-13 A156/A160/A162
340
5.1 DIP SWITCHES
341
5.2 LED AND VARIABLE RESISTOR
341
5.3 TEST POINTS
341
6. REPLACEMENT AND ADJUSTMENT
342
6.2 GRIP ASSEMBLY REMOVAL
343
6.3 BIN REPLACEMENT
344
A156/A160/A162 10-18 FSM
345
Sorter Stapler
346
FSM 10-19 A156/A160/A162
346
6.4 BIN LIFT WIRE REPLACEMENT
347
FSM 10-21 A156/A160/A162
348
A156/A160/A162 10-22 FSM
349
FSM 10-23 A156/A160/A162
350
599mm (23.58")
351
877.6 mm (34.55")
351
A156/A160/A162 10-24 FSM
351
FSM 10-25 A156/A160/A162
352
FSM 10-27 A156/A160/A162
354
6.7 BELT TENSION ADJUSTMENT
355
7.1 SENSORS
356
7.2 SWITCHES
359
7.3 FUSES
359
SORTER STAPLER A555
360
A156/A160/A162 11-2 FSM
363
A156/A160/A162 11-8 FSM
369
A156/A160/A162 11-10 FSM
371
4.4 VARIABLE RESISTOR
373
5.1 EXTERIOR COVER REMOVAL
374
5.2 STAPLE UNIT REMOVAL
374
5.3 GRIP ARM REPLACEMENT
375
5.4 BIN REPLACEMENT
376
A156/A160/A162 11-16 FSM
377
Sorter Stapler
378
FSM 11-17 A156/A160/A162
378
SORTER A556
380
A156/A160/A162 12-2 FSM
383
FSM 12-3 A156/A160/A162
384
5. INSTALLATION
386
5.2 INSTALLATION PROCEDURE
387
A156/A160/A162 12-8 FSM
389
A156/A160/A162 12-10 FSM
391
6.2 PAPER SENSOR REPLACEMENT
392
A156/A160/A162 12-12 FSM
393
SORTER A557
394
A156/A160/A162 13-6 FSM
401
A156/A160/A162 13-8 FSM
403
FSM 13-9 A156/A160/A162
404
7. BIN GUIDE LUBRICATION
405
A208/A211
408
A212/A214
408
DOCUMENTATION HISTORY
410
A204X500.wmf
416
A204X501.wmf
417
418
A204X503.wmf
420
SORTER STAPLER A664
424
SORTER STAPLER A658
425
A212/A214 COPIER
426
IMPORTANT SAFETY NOTICES
429
Rev. 12/97
430
A207/A208/A211
431
Information
435
2. MACHINE CONFIGURATION
438
2.2 OPTIONAL EQUIPMENT
439
A204V502.wmf
440
A204V503.wmf
441
MECHANICAL COMPONENT LAYOUT
442
SM 1-10 A207/A208/A211
442
5. PAPER FEED DRIVE LAYOUT
450
6. PROCESS CONTROL
451
PROCESS CONTROL
452
SM 1-20 A207/A208/A211
452
PATTERN CORRECTION
454
6.6 TEMPERATURE CORRECTION
455
6.7 TONER END RECOVERY
457
A204D515.wmf
458
6.8 SUMMARY
459
8. OPTICS
462
A204D511.wmf
463
9.1 OVERVIEW
464
10.1 OVERVIEW
465
10.2 OIL SUPPLY MECHANISM
466
10.3 FUSING LAMP CONTROL
467
A207/A208/A211 1-36 SM
468
11. INSTALLATION
469
A204I516.wmf
470
A204I503.wmf
472
A204I504.wmf
472
A204I509.wmf
474
A204I510.wmf
475
A204I511.wmf
475
A204I512.wmf
476
A204I513.wmf
477
A204I514.wmf
478
A204I517.wmf
478
A204I518.img
478
A204I515.wmf
479
ACCESSORY CHECK
480
INSTALLATION PROCEDURE
481
INSTALLATION
482
A207/A208/A211 1-50 SM
482
PROCEDURE
483
A664I503.wmf
484
A664I504.wmf
484
A664I505.wmf
484
A664I506.wmf
484
A664I508.wmf
485
A664I509.wmf
486
A658I503.wmf
489
A658I504.wmf
490
A658I505.wmf
490
A658I506.wmf
490
A658I507.wmf
491
12. SERVICE PROGRAM MODE
492
12.1.2 SP Mode Table
497
13.1 PM TABLE
523
13.2 REGULAR PM PROCEDURE
529
A207/A208/A211 1-98 SM
530
A207/A208/A211 1-100 SM
532
15.1 FUSING (A204/A206/A207)
534
A204R501.wmf
535
A204R502.wmf
536
A204R508.wmf
537
15.5 FUSING LAMP REPLACEMENT
538
15.6 HOT ROLLER REPLACEMENT
539
A204R506.wmf
540
CLEANING BRUSH REPLACEMENT
541
16. SC CODE DESCRIPTIONS
542
17. MAIN PCB ROM HISTORY
544
AUTO REVERSE
546
DOCUMENT FEEDER
546
SPECIFICATIONS
554
A207/A208/A211 3-2 SM
554
4. BASIC OPERATION
559
BASIC OPERATION
560
A207/A208/A211 3-8 SM
560
SM 3-9 A207/A208/A211
561
4.2 STAPLE MODE
562
[Fig. 4]
563
[Fig. 5]
563
A664D506.img
563
5. TURN GATE
564
6. BIN DRIVE MECHANISM
565
7. BIN HOME POSITION
566
8. JOGGER
567
A664D515.wmf
568
9. BIN REAR PLATE DRIVE
569
10. GRIP ASSEMBLY
570
GRIP ASSEMBLY
571
SM 3-19 A207/A208/A211
571
11. STAPLER UNIT
572
11.2 STAPLER
573
A664D525.wmf
575
12. JAM DETECTION
576
13. TIMING CHARTS
577
A664D528.wmf
578
14.1 DIP SWITCHES
579
14.2 TEST POINTS
580
14.3 FUSES
580
15.1 EXTERIOR COVER REMOVAL
581
A664R502.wmf
582
SM 3-31 A207/A208/A211
583
A207/A208/A211 3-32 SM
584
15.4 BINS
585
A207/A208/A211 3-34 SM
586
SM 3-35 A207/A208/A211
587
A207/A208/A211 3-36 SM
588
15.5 MAIN MOTOR REMOVAL
589
A207/A208/A211 3-38 SM
590
A664R520.wmf
591
15.8 GRIP MOTOR REMOVAL
592
15.9 HELICAL WHEELS
593
A207/A208/A211 3-42 SM
594
SM 3-43 A207/A208/A211
595
A207/A208/A211 3-44 SM
596
SM 3-45 A207/A208/A211
597
SORTER STAPLER A658
599
3. BASIC OPERATION
605
A658D501.wmf
606
3.2 STAPLE MODE
607
3.3 BIN DRIVE MECHANISM
608
3.4 BIN HOME POSITION
609
3.5 JOGGER MECHANISM
610
3.6 GRIP ASSEMBLY
611
3.7 STAPLER UNIT
612
3.8 STAPLER SWITCH
613
A658D512.wmf
614
A658D513.wmf
614
A658D514.wmf
615
3.10 JAM DETECTION
616
4. REPLACEMENT AND ADJUSTMENT
617
4.2 STAPLER UNIT REMOVAL
618
4.3 GRIP ARM REPLACEMENT
619
4.4 BIN REMOVAL
620
4.5 TRANSPORT MOTOR REMOVAL
621
Insert Version
623
A212/A214
633
A212V503.wmf
638
5. PROCESS CONTROL
646
7. OPTICS
648
A212D507.wmf
649
9.2 PAPER TRAY FEED
651
A212D504.wmf
652
A212D505.wmf
653
A212D506.wmf
653
A212D502.wmf
654
10. INSTALLATION
655
A212I500.wmf
656
A212I501.wmf
657
A212I502.wmf
658
A212I503.wmf
659
A212I505.wmf
660
A212I506.wmf
661
A212I507.wmf
661
A212I508.wmf
662
A212I509.wmf
663
A212I510.wmf
664
A212I511.wmf
664
A212I512.img
664
A212I513.wmf
665
A212/A214 5-36 SM
666
11. SERVICE REMARKS
667
A212/A214 5-74 SM
704
✽ : New or modified items
706
15. SC CODE DESCRIPTIONS
707
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