Savin 4027 Service Manual Page 341
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- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
Rated. / 5. Based on customer reviews
5. SERVICE TABLES (MAIN BOARD)
5.1 DIP SWITCHES
DIP SW 100 - Combinations other than those below are used only at the
factory.
1 2 3 4 5 Function Remarks
0 0 0 0 0 Normal Machine Operation
1
1 0 0 0 Sorter Free Run #1
0 1 0 0 Stapler Free Run #2
1 1 0 0 Sorter & Stapler Free Run #3
0 0 0 0 1 Bin Sensor Adjustment (see section 6.6.2)
To make a free run
1. Select the required free run mode with switches 2 and 3.
2. Set switch 1 to 1. The free run starts.
3. To end the free run, set switch 1 to 0, then set switches 2 and 3 back to
0.
Remarks
#1 The roller drive motor turns on (alternately at low and high
speed).
The sorting operation is repeated from the 1st bin to the 20th bin.
Operated components:
•
Turn gate solenoid
•
Bin lift motor
•
Jogger motor (for A4 sideways)
#2 Stapling is repeated from the 1st bin to the 20th bin. (If there are
staples in the staple unit, the stapling operation is skipped. If
there is paper in the bins, the jogger motor does not turn on.)
Operated components:
•
Bin lift motor
•
Grip motor
•
Stapler motor
•
Jogger motor (for A4 sideways)
#3 #1 and #2 are repeated together alternately.
5.2 LED AND VARIABLE RESISTOR
LED No. VR No. Function
100 100 Adjusts bin sensor sensitivity
5.3 TEST POINTS
Number Function
TP100 GND
TP101 +24V
TP102 +5V
Rev. 7/95
A156/A160/A162 10-14 FSM
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA
- SERVICE MANUAL 1
- A156/A212...SERIES 1
- A156/A153 4
- A160/A157 4
- A162/A161 4
- SERVICE MANUAL 4
- CÓPIA NÃO CONTROLADA 10
- Table of Contents 12
- 4. SERVICE TABLES 13
- FSM v A156/A160/A162 16
- A156/A160/A162 vi FSM 17
- 6. TROUBLESHOOTING 18
- A156/A160/A162 viii FSM 19
- FSM ix A156/A160/A162 20
- A156/A160/A162 x FSM 21
- A156/A160/A162 xii FSM 23
- TAB INDEX 26
- IMPORTANT SAFETY NOTICES 28
- FT5535/4527/4522 b FSM 29
- OVERALL MACHINE 30
- INFORMATION 30
- COMPONENT LAYOUT AND 36
- DESCRIPTION 36
- 1. MACHINE CONFIGURATION 38
- 1.2 OPTIONAL EQUIPMENT 39
- Component 40
- Layout & 40
- Description 40
- FSM 2-3 A156/A160/A162 40
- A156/A160/A162 2-4 FSM 41
- FSM 2-5 A156/A160/A162 42
- 3. PAPER PATH 43
- 3.2 DUPLEX COPYING 44
- 5. DRIVE LAYOUT 50
- 5.2 A153/A156 51
- 5.3 A157/A160/A161/A162 51
- 1. INSTALLATION REQUIREMENTS 54
- A156/A160/A162 3-2 FSM 55
- 1.4 POWER REQUIREMENTS 56
- 2. COPIER INSTALLATION 57
- Installation 58
- FSM 3-5 A156/A160/A162 58
- A156/A160/A162 3-6 FSM 59
- FSM 3-7 A156/A160/A162 60
- A156/A160/A162 3-8 FSM 61
- FSM 3-9 A156/A160/A162 62
- A156/A160/A162 3-10 FSM 63
- FSM 3-11 A156/A160/A162 64
- A156/A160/A162 3-12 FSM 65
- 2.3 PAPER SIZE SELECTION 66
- Rev. 08/2001 69
- A156/A160/A162 3-16 FSM 69
- FSM 3-17 A156/A160/A162 70
- A156/A160/A162 3-18 FSM 71
- FSM 3-19 A156/A160/A162 72
- A156/A160/A162 3-20 FSM 73
- FSM 3-21 A156/A160/A162 74
- A156/A160/A162 3-22 FSM 75
- FOR THE LT/DLT VERSION) 76
- 2.8 ADS SENSOR (OPTION) 77
- FSM 3-25 A156/A160/A162 78
- -22 COPIERS ONLY) 79
- SERVICE TABLES 80
- 1. SERVICE REMARKS 82
- 1.2 DRUM UNIT 83
- 1.3 DRUM CHARGE ROLLER 83
- 1.4 OPTICS 84
- 1.5 ERASE LAMP 84
- 1.6 DEVELOPMENT UNIT 85
- 1.7 TRANSFER BELT UNIT 85
- 1.10 PAPER FEED 86
- 1.11 FUSING UNIT 87
- 1.12 OTHERS 87
- 2. SERVICE PROGRAM MODE 88
- A156/A160/A162 4-8 FSM 89
- 2.2 MEMORY RESET PROCEDURES 90
- A156/A160/A162 4-12 FSM 93
- 2.3.2 SP Mode Table 100
- 3.1 REPLACEMENT AND CLEANING 132
- 3.2 MAJOR ADJUSTMENTS 132
- 3.3 DATA DISPLAY 133
- 5.1 PM TABLE 135
- Service Tables 140
- FSM 4-59 A156/A160/A162 140
- 5.2 REGULAR PM PROCEDURE 141
- FSM 4-61 A156/A160/A162 142
- Rev. 7/95 143
- A156/A160/A162 4-62 FSM 143
- FSM 4-63 A156/A160/A162 144
- REPLACEMENT AND ADJUSTMENT 146
- 1. INNER AND OUTER COVERS 148
- A156/A160/A162 5-2 FSM 149
- 1.2 INNER COVER REMOVAL 150
- 2. OPTICS 151
- Replacement & 152
- Adjustment 152
- FSM 5-5 A156/A160/A162 152
- FSM 5-7 A156/A160/A162 154
- A156/A160/A162 5-8 FSM 155
- FSM 5-11 A156/A160/A162 158
- 3.1 DEVELOPMENT UNIT REMOVAL 159
- 3.2 DEVELOPER REPLACEMENT 160
- A156/A160/A162 5-14 FSM 161
- FSM 5-15 A156/A160/A162 162
- 4. AROUND THE DRUM 163
- 4.2 DRUM REPLACEMENT 164
- A156/A160/A162 5-18 FSM 165
- 4.3 PICK-OFF PAWL REPLACEMENT 166
- A156/A160/A162 5-20 FSM 167
- A156/A160/A162 5-22 FSM 169
- 4.6 PTL BOARD REPLACEMENT 170
- • Development unit 171
- • Drum unit 171
- A156/A160/A162 5-24 FSM 171
- 4.8 ERASE LAMP REPLACEMENT 172
- A156/A160/A162 5-26 FSM 173
- Rev. 6/16/95 174
- FSM 5-27 A156/A160/A162 174
- A156/A160/A162 5-28 FSM 175
- 5. TRANSFER BELT UNIT 176
- A156/A160/A162 5-30 FSM 177
- FSM 5-31 A156/A160/A162 178
- A156/A160/A162 5-32 FSM 179
- 6. PAPER FEED 180
- (A153/A155/A156) 181
- (A157/A159/A160) 183
- FSM 5-37 A156/A160/A162 184
- A156/A160/A162 5-38 FSM 185
- 7. LCT 186
- A156/A160/A162 5-40 FSM 187
- 7.3 LCT MOTOR REPLACEMENT 188
- 8. FUSING 189
- FSM 5-43 A156/A160/A162 190
- A156/A160/A162 5-44 FSM 191
- REPLACEMENT 192
- 8.5 THERMISTOR REPLACEMENT 193
- 8.6 THERMOFUSE REPLACEMENT 193
- 9. DUPLEX UNIT 194
- Feed Roller 195
- Stack Rolle 195
- See from the front side 195
- A156/A160/A162 5-48 FSM 195
- FSM 5-49 A156/A160/A162 196
- A156/A160/A162 5-50 FSM 197
- 10. COPY QUALITY ADJUSTMENT 198
- A156/A160/A162 5-52 FSM 199
- FSM 5-53 A156/A160/A162 200
- SELECTION (SP2-208-001) 204
- FSM 5-59 A156/A160/A162 206
- A156/A160/A162 5-60 FSM 207
- (SP4-101) 208
- (SP4-102) 209
- (SP2-101-001) 210
- (SP4-011-001~009) 210
- FSM 5-65 A156/A160/A162 212
- 11. OTHERS 213
- FSM 5-67 A156/A160/A162 214
- A156/A160/A162 5-68 FSM 215
- FSM 5-69 A156/A160/A162 216
- A156/A160/A162 5-70 FSM 217
- TROUBLESHOOTING 218
- 1. COPY QUALITY 220
- 1.2 BLANK COPY (WHITE COPY) 221
- Troubleshooting 222
- FSM 6-3 A156/A160/A162 222
- A156/A160/A162 6-4 FSM 223
- 1.3 DIRTY BACKGROUND 224
- FSM 6-7 A156/A160/A162 226
- A156/A160/A162 6-8 FSM 227
- 1.4 UNEVEN IMAGE DENSITY 228
- 1.5 VERTICAL BLACK BANDS 229
- 1.6 VERTICAL BLACK LINES 230
- (DULL OR BLURRED) 231
- FSM 6-13 A156/A160/A162 232
- A156/A160/A162 6-14 FSM 233
- FSM 6-15 A156/A160/A162 234
- 1.11 TONER DENSITY TOO HIGH 235
- 1.12 TONER DENSITY TOO LOW 237
- FSM 6-19 A156/A160/A162 238
- 1.13 TONER SCATTERING 239
- 1.14 UNFUSED COPY 240
- LEADING EDGE 241
- 1.16 CREASING AFTER FUSING 241
- 2. TONER SUPPLY CONTROL 242
- FSM 6-25 A156/A160/A162 244
- 1. SERVICE CALL CONDITIONS 245
- 1.3 WARNING SC CODE TABLE 247
- 1.4 C-CODE TABLE 248
- 1.5 U-CODE TABLE 248
- 1.6 SC CODE DESCRIPTIONS 249
- Trouble 250
- • Total counter defective 261
- A156/A160/A162 6-42 FSM 261
- 2. BLOWN FUSE CONDITIONS 262
- 3.1 SENSORS 263
- 3.2 SWITCHES 266
- APPENDIX 268
- AUTO REVERSE DOCUMENT 274
- FEEDER A548 274
- 1. SPECIFICATIONS 276
- 2. COMPONENT LAYOUT 277
- 2.2 ELECTRICAL COMPONENTS 278
- 4. INSTALLATION 280
- 4.2 INSTALLATION PROCEDURE 281
- 5. SERVICE TABLES 282
- 5.2 VARIABLE RESISTORS 283
- 5.4 FUSE 283
- 6.2 FEED ROLLER REPLACEMENT 285
- 6.3 FRICTION BELT REPLACEMENT 286
- ADJUSTMENT 290
- PAPER TRAY UNIT A550/A549 292
- 2.2 DRIVE LAYOUT 296
- 3. INSTALLATION 298
- 3.2 INSTALLATION PROCEDURE 299
- Fiber Connector Plug 300
- 3.3 TRAY HEATER (OPTION) 301
- 4.2 TEST POINTS 303
- 5. REPLACEMENT AND ADJUSTMENT 304
- A156/A160/A162 8-12 FSM 305
- Paper Tray Unit 306
- A550/A549 306
- FSM 8-13 A156/A160/A162 306
- ROLLER REPLACEMENT 307
- 5.5 RELAY SENSOR REPLACEMENT 308
- PAPER TRAY UNIT A553 310
- 3. INSTALLATION 315
- 5.2 MAIN MOTOR REPLACEMENT 322
- 5.3 CLUTCH REPLACEMENT 323
- 5.4 FEED ROLLER REPLACEMENT 324
- SORTER STAPLER A554 326
- A156/A160/A162 10-2 FSM 329
- 3. ACCESSORY CHECK 334
- 4. INSTALLATION PROCEDURE 335
- 20-Bin Sorter 336
- ST26 (A554) 336
- FSM 10-9 A156/A160/A162 336
- A156/A160/A162 10-10 FSM 337
- FSM 10-11 A156/A160/A162 338
- FSM 10-13 A156/A160/A162 340
- 5.1 DIP SWITCHES 341
- 5.2 LED AND VARIABLE RESISTOR 341
- 5.3 TEST POINTS 341
- 6. REPLACEMENT AND ADJUSTMENT 342
- 6.2 GRIP ASSEMBLY REMOVAL 343
- 6.3 BIN REPLACEMENT 344
- A156/A160/A162 10-18 FSM 345
- Sorter Stapler 346
- FSM 10-19 A156/A160/A162 346
- 6.4 BIN LIFT WIRE REPLACEMENT 347
- FSM 10-21 A156/A160/A162 348
- A156/A160/A162 10-22 FSM 349
- FSM 10-23 A156/A160/A162 350
- 599mm (23.58") 351
- 877.6 mm (34.55") 351
- A156/A160/A162 10-24 FSM 351
- FSM 10-25 A156/A160/A162 352
- FSM 10-27 A156/A160/A162 354
- 6.7 BELT TENSION ADJUSTMENT 355
- 7.1 SENSORS 356
- 7.2 SWITCHES 359
- 7.3 FUSES 359
- SORTER STAPLER A555 360
- A156/A160/A162 11-2 FSM 363
- A156/A160/A162 11-8 FSM 369
- A156/A160/A162 11-10 FSM 371
- 4.4 VARIABLE RESISTOR 373
- 5.1 EXTERIOR COVER REMOVAL 374
- 5.2 STAPLE UNIT REMOVAL 374
- 5.3 GRIP ARM REPLACEMENT 375
- 5.4 BIN REPLACEMENT 376
- A156/A160/A162 11-16 FSM 377
- Sorter Stapler 378
- FSM 11-17 A156/A160/A162 378
- SORTER A556 380
- A156/A160/A162 12-2 FSM 383
- FSM 12-3 A156/A160/A162 384
- 5. INSTALLATION 386
- 5.2 INSTALLATION PROCEDURE 387
- A156/A160/A162 12-8 FSM 389
- A156/A160/A162 12-10 FSM 391
- 6.2 PAPER SENSOR REPLACEMENT 392
- A156/A160/A162 12-12 FSM 393
- SORTER A557 394
- A156/A160/A162 13-6 FSM 401
- A156/A160/A162 13-8 FSM 403
- FSM 13-9 A156/A160/A162 404
- 7. BIN GUIDE LUBRICATION 405
- A208/A211 408
- A212/A214 408
- DOCUMENTATION HISTORY 410
- A204X500.wmf 416
- A204X501.wmf 417
- 418
- A204X503.wmf 420
- SORTER STAPLER A664 424
- SORTER STAPLER A658 425
- A212/A214 COPIER 426
- IMPORTANT SAFETY NOTICES 429
- Rev. 12/97 430
- A207/A208/A211 431
- Information 435
- 2. MACHINE CONFIGURATION 438
- 2.2 OPTIONAL EQUIPMENT 439
- A204V502.wmf 440
- A204V503.wmf 441
- MECHANICAL COMPONENT LAYOUT 442
- SM 1-10 A207/A208/A211 442
- 5. PAPER FEED DRIVE LAYOUT 450
- 6. PROCESS CONTROL 451
- PROCESS CONTROL 452
- SM 1-20 A207/A208/A211 452
- PATTERN CORRECTION 454
- 6.6 TEMPERATURE CORRECTION 455
- 6.7 TONER END RECOVERY 457
- A204D515.wmf 458
- 6.8 SUMMARY 459
- 8. OPTICS 462
- A204D511.wmf 463
- 9.1 OVERVIEW 464
- 10.1 OVERVIEW 465
- 10.2 OIL SUPPLY MECHANISM 466
- 10.3 FUSING LAMP CONTROL 467
- A207/A208/A211 1-36 SM 468
- 11. INSTALLATION 469
- A204I516.wmf 470
- A204I503.wmf 472
- A204I504.wmf 472
- A204I509.wmf 474
- A204I510.wmf 475
- A204I511.wmf 475
- A204I512.wmf 476
- A204I513.wmf 477
- A204I514.wmf 478
- A204I517.wmf 478
- A204I518.img 478
- A204I515.wmf 479
- ACCESSORY CHECK 480
- INSTALLATION PROCEDURE 481
- INSTALLATION 482
- A207/A208/A211 1-50 SM 482
- PROCEDURE 483
- A664I503.wmf 484
- A664I504.wmf 484
- A664I505.wmf 484
- A664I506.wmf 484
- A664I508.wmf 485
- A664I509.wmf 486
- A658I503.wmf 489
- A658I504.wmf 490
- A658I505.wmf 490
- A658I506.wmf 490
- A658I507.wmf 491
- 12. SERVICE PROGRAM MODE 492
- 12.1.2 SP Mode Table 497
- 13.1 PM TABLE 523
- 13.2 REGULAR PM PROCEDURE 529
- A207/A208/A211 1-98 SM 530
- A207/A208/A211 1-100 SM 532
- 15.1 FUSING (A204/A206/A207) 534
- A204R501.wmf 535
- A204R502.wmf 536
- A204R508.wmf 537
- 15.5 FUSING LAMP REPLACEMENT 538
- 15.6 HOT ROLLER REPLACEMENT 539
- A204R506.wmf 540
- CLEANING BRUSH REPLACEMENT 541
- 16. SC CODE DESCRIPTIONS 542
- 17. MAIN PCB ROM HISTORY 544
- AUTO REVERSE 546
- DOCUMENT FEEDER 546
- SPECIFICATIONS 554
- A207/A208/A211 3-2 SM 554
- 4. BASIC OPERATION 559
- BASIC OPERATION 560
- A207/A208/A211 3-8 SM 560
- SM 3-9 A207/A208/A211 561
- 4.2 STAPLE MODE 562
- [Fig. 4] 563
- [Fig. 5] 563
- A664D506.img 563
- 5. TURN GATE 564
- 6. BIN DRIVE MECHANISM 565
- 7. BIN HOME POSITION 566
- 8. JOGGER 567
- A664D515.wmf 568
- 9. BIN REAR PLATE DRIVE 569
- 10. GRIP ASSEMBLY 570
- GRIP ASSEMBLY 571
- SM 3-19 A207/A208/A211 571
- 11. STAPLER UNIT 572
- 11.2 STAPLER 573
- A664D525.wmf 575
- 12. JAM DETECTION 576
- 13. TIMING CHARTS 577
- A664D528.wmf 578
- 14.1 DIP SWITCHES 579
- 14.2 TEST POINTS 580
- 14.3 FUSES 580
- 15.1 EXTERIOR COVER REMOVAL 581
- A664R502.wmf 582
- SM 3-31 A207/A208/A211 583
- A207/A208/A211 3-32 SM 584
- 15.4 BINS 585
- A207/A208/A211 3-34 SM 586
- SM 3-35 A207/A208/A211 587
- A207/A208/A211 3-36 SM 588
- 15.5 MAIN MOTOR REMOVAL 589
- A207/A208/A211 3-38 SM 590
- A664R520.wmf 591
- 15.8 GRIP MOTOR REMOVAL 592
- 15.9 HELICAL WHEELS 593
- A207/A208/A211 3-42 SM 594
- SM 3-43 A207/A208/A211 595
- A207/A208/A211 3-44 SM 596
- SM 3-45 A207/A208/A211 597
- SORTER STAPLER A658 599
- 3. BASIC OPERATION 605
- A658D501.wmf 606
- 3.2 STAPLE MODE 607
- 3.3 BIN DRIVE MECHANISM 608
- 3.4 BIN HOME POSITION 609
- 3.5 JOGGER MECHANISM 610
- 3.6 GRIP ASSEMBLY 611
- 3.7 STAPLER UNIT 612
- 3.8 STAPLER SWITCH 613
- A658D512.wmf 614
- A658D513.wmf 614
- A658D514.wmf 615
- 3.10 JAM DETECTION 616
- 4. REPLACEMENT AND ADJUSTMENT 617
- 4.2 STAPLER UNIT REMOVAL 618
- 4.3 GRIP ARM REPLACEMENT 619
- 4.4 BIN REMOVAL 620
- 4.5 TRANSPORT MOTOR REMOVAL 621
- Insert Version 623
- A212/A214 633
- A212V503.wmf 638
- 5. PROCESS CONTROL 646
- 7. OPTICS 648
- A212D507.wmf 649
- 9.2 PAPER TRAY FEED 651
- A212D504.wmf 652
- A212D505.wmf 653
- A212D506.wmf 653
- A212D502.wmf 654
- 10. INSTALLATION 655
- A212I500.wmf 656
- A212I501.wmf 657
- A212I502.wmf 658
- A212I503.wmf 659
- A212I505.wmf 660
- A212I506.wmf 661
- A212I507.wmf 661
- A212I508.wmf 662
- A212I509.wmf 663
- A212I510.wmf 664
- A212I511.wmf 664
- A212I512.img 664
- A212I513.wmf 665
- A212/A214 5-36 SM 666
- 11. SERVICE REMARKS 667
- A212/A214 5-74 SM 704
- ✽ : New or modified items 706
- 15. SC CODE DESCRIPTIONS 707
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