Savin 3180DNP Service Manual

MODEL Platinum (Machine Code: C267) SERVICE MANUAL

vii6.9.6 PAPER FEED RETRY MECHANISM...6-36 6.9.7 REGISTRATION ROLLER UP/DOWN MECHANISM ...

28 March 2006 MAIN DRIVE 3-63 ReplacementAdjustment3.11.2 MAIN DRIVE TIMING BELT ADJUSTMENT After the timing belt is replaced, correct belt tension

MAIN DRIVE 28 March 2006 3-64 3.11.3 MAIN MOTOR PULLEY POSITION After putting the pulley back on the main motor shaft, refer to the above illustrati

28 March 2006 FIRMWARE UPDATE (I/O ROM) 3-65 ReplacementAdjustment3.12 FIRMWARE UPDATE (I/O ROM) The I/O control firmware in the EPROM on the MPU can

COLOR DRUM 28 March 2006 3-66 3.14 COLOR DRUM 3.14.1 INK PUMP ADJUSTMENT Purpose: To ensure the smooth operation of the ink pump plunger by properly

28 March 2006 COLOR DRUM 3-67 ReplacementAdjustment 4. Check that the piston motion is smooth. 5. If the motion is stiff, loosen the pump screws [

28 March 2006 SERVICE CALL CODES 4-1 ServiceTablesTrouble-shooting4. TROUBLESHOOTING 4.1 SERVICE CALL CODES NOTE: 1) If the problem concerns elect

SERVICE CALL CODES 28 March 2006 4-2 No. Description/Definition Points to Check E-12 Pressure Plate error The pressure plate home position sensor

28 March 2006 ELECTRICAL COMPONENT DEFECTS 4-3 ServiceTablesTrouble-shooting 4.2 ELECTRICAL COMPONENT DEFECTS Jam Type Paper feed A Jam Drum B

ELECTRICAL COMPONENT DEFECTS 28 March 2006 4-4 4.2.2 PAPER EJECT Name State Symptoms Open The “C” jam indicator is lit. Paper Exit Sensor Shorted T

28 March 2006 ELECTRICAL COMPONENT DEFECTS 4-5 ServiceTablesTrouble-shooting 4.2.6 MASTER EJECT Name State Symptoms On The “B” jam indicator is lit

viii 7. SPECIFICATIONS... 7-1 7.1 ESSENTIAL DIFFERENCES BETWEEN C248 AND C26

ELECTRICAL COMPONENT DEFECTS 28 March 2006 4-6 4.2.8 OTHER Name State Symptoms On Cannot shut off the main switch. E-61 is displayed at auto shut o

28 March 2006 DIP SW, LED, VR, TP, AND FUSE TABLES 4-7 ServiceTablesTrouble-shooting4.3 DIP SW, LED, VR, TP, AND FUSE TABLES 4.3.1 TEST POINTS MPU N

DIP SW, LED, VR, TP, AND FUSE TABLES 28 March 2006 4-8 FUSES MPU FUSE # Rated Current Voltage Related Devices FU 1 1 A 24 V DC Ink Pump Motor FU 2

28 March 2006 ACCESSING SP MODES 5-1 ServiceTables5. SERVICE PROGRAM MODE NOTE: The Service Program Mode is for use by service representatives onl

HOW TO SELECT A PROGRAM NUMBER 28 March 2006 5-2 5.1.2 HOW TO SELECT A PROGRAM NUMBER 1. Using the number keys [A] or the "$ keys [B], ente

28 March 2006 SP TABLE (SP 1-XXX) 5-3 ServiceTables5.2 1. COPY DATA 5.2.1 SP TABLE (SP 1-XXX) No. Menu Items 1 Total master counter 20 Total pr

SP TABLE (SP 2-XXX) 28 March 2006 5-4 5.3 2. BASIC SETTINGS 5.3.1 SP TABLE (SP 2-XXX) No. Menu Items Default Settings 1 Default print speed 2 1

28 March 2006 SP2-6: IMAGE POSITION DISPLAY 5-5 ServiceTables5.3.2 SP2-6: IMAGE POSITION DISPLAY When the user moves the image position on the opera

SP2-62: T/H SWING AMOUNT 28 March 2006 5-6 5.3.7 SP2-62: T/H SWING AMOUNT Settings: +-1 to +-5 mm Default: 2 mm 5.3.8 SP2-80: AUTO OFF AT UNUSUAL

28 March 2006 SP TABLE (SP 3-XXX) 5-7 ServiceTables5.4 3. SYSTEM SETTINGS 5.4.1 SP TABLE (SP 3-XXX) No. Menu Items Default Settings 1 Input the p

28 March 2006 INSTALLATION REQUIREMENTS 1-1 Installation1. INSTALLATION 1.1 INSTALLATION REQUIREMENTS Carefully select the installation location beca

SP3-4: INPUT INSTALLATION DATE 28 March 2006 5-8 5.4.3 SP3-4: INPUT INSTALLATION DATE Input installation date in that order. Press the Enter key b

28 March 2006 SP TABLE (SP 4-XXX) 5-9 ServiceTables5.5 4. INPUT MODE 5.5.1 SP TABLE (SP 4-XXX) No. Menu Items No. Menu Items 1 Scanner HP sen

SP TABLE (SP 5-XXX) 28 March 2006 5-10 5.6 5. OUTPUT MODE 5.6.1 SP TABLE (SP 5-XXX) No. Menu Items No. Menu Items 1 Exposure lamp (xenon lamp

28 March 2006 SP TABLE (SP 6-XXX) 5-11 ServiceTables5.7 6. ADJUSTMENT 5.7.1 SP TABLE (SP 6-XXX) No. Menu Items Default Settings 1 Main-scan pos

SP TABLE (SP 6-XXX) 28 March 2006 5-12 No. Menu Items Default Settings 110 Paper Regist: skip: 80rpm 0 -40 to 40 111 Paper Regist: skip: 100r

28 March 2006 SP6-10: MASTER WRITING SPEED 5-13 ServiceTablesNo. Menu Items Default Settings 157 Paper front bulge A4 60rpm(Do not Adjust) 0 -9

SP6-21: PAPER REGIST POSITION 28 March 2006 5-14 5.7.3 SP6-21: PAPER REGIST POSITION 1. Input SP8-10 (Test patterns) and enter “6”, then press the

28 March 2006 SP6-1: MAIN SCAN POSITION – PLATEN AND SP6-2: MAIN SCAN POSITION - ADF 5-15 ServiceTables5.7.6 SP6-1: MAIN SCAN POSITION – PLATEN AND

SP6-32 TO 37: MTF FILTER 28 March 2006 5-16 5.7.9 SP6-32 TO 37: MTF FILTER Sharpens the image, but moiré can become more apparent. Refer to the foll

28 March 2006 SP6-100 TO 104: PAPER REGISTRATION - EACH SPEED 5-17 ServiceTables5.7.11 SP6-100 TO 104: PAPER REGISTRATION - EACH SPEED The following

INSTALLATION REQUIREMENTS 28 March 2006 1-2 1.1.4 MINIMUM SPACE REQUIREMENTS Place the machine near a power source, providing minimum clearance as s

SP TABLE (SP 7-XXX) 28 March 2006 5-18 5.8 7. MEMORY CLEAR 5.8.1 SP TABLE (SP 7-XXX) No. Menu Items 1 Factory settings clear 3 Total counter clea

28 March 2006 SP TABLE (SP 8-XXX) 5-19 ServiceTables5.9 8. SYSTEM TEST 5.9.1 SP TABLE (SP 8-XXX) No. Menu Items Default Settings 1 Download main f

SP8-1. DOWNLOAD MAIN FIRMWARE 28 March 2006 5-20 5.9.2 SP8-1. DOWNLOAD MAIN FIRMWARE Updates the main firmware using a flash memory card [A]. NOTE:

28 March 2006 SP8-9 DATA PRINTOUT – POWER FAILURE 5-21 ServiceTables5.9.4 SP8-9 DATA PRINTOUT – POWER FAILURE [A]: Momentary Voltage Drop [B]: Over

SP8-10: TEST PATTERNS 28 March 2006 5-22 5.9.5 SP8-10: TEST PATTERNS Makes prints without using the scanner. Access SP8-10 and select the number “6”

28 March 2006 MAIN MENU NUMBER LIST 5-23 ServiceTables5.10 USER TOOLS 5.10.1 MAIN MENU NUMBER LIST Number Main Menu 1 Counter 2 System Settings 3 S

USER TOOL LISTS 28 March 2006 5-24 3. Set Operation Mode No. Mode Description 1 Minimum Print Quantity You can set a minimum print quantity betwee

28 March 2006 USER TOOL LISTS 5-25 ServiceTables5. Mode Settings No. Mode Description 1 Auto Cycle You can select to have Auto Cycle mode as eith

28 March 2006 MECHANICAL COMPONENT LAYOUT 6-1 DetailedDescriptions6. DETAILED SECTION DESCRIPTIONS 6.1 MECHANICAL COMPONENT LAYOUT 1. Tension Rol

ELECTRICAL COMPONENT LAYOUT March 2006 6-2 6.2 ELECTRICAL COMPONENT LAYOUT 6.2.1 MAIN BODY C267D005.WMFC267D006.WMF11 12 1314 15 16 17 18 19 2

28 March 2006 INSTALLATION REQUIREMENTS 1-3 Installation1.1.6 MAIN BODY AND PERIPHERALS This is a list of the peripheral devices that can be install

28 March 2006 ELECTRICAL COMPONENT LAYOUT 6-3 DetailedDescriptionsBoards Index No. Name Function 18 LCD Displays messages for the operator 19 Op

ELECTRICAL COMPONENT LAYOUT March 2006 6-4 Index No. Name Function 28 Main Switch Turns the power on or off. Sensors Index No. Name Function

28 March 2006 DRIVE LAYOUT 6-5 DetailedDescriptions6.3 DRIVE LAYOUT 1. Pressure Plate Motor 2. Clamper Motor 3. Main Motor 4. Registration Mot

SCANNER AND OPTICS March 2006 6-6 6.4 SCANNER AND OPTICS 6.4.1 SCANNER OVERVIEW 1. Exposure Lamp 2. 1st Scanner 3. Exposure Glass 4. Lens Block

28 March 2006 SCANNER AND OPTICS 6-7 DetailedDescriptions6.4.2 SCANNER DRIVE A stepper motor drives the 1st and 2nd scanners [A, B]. The 1st scanne

IMAGE PROCESSING March 2006 6-8 6.5 IMAGE PROCESSING 6.5.1 IMAGE PROCESSING FLOW Image processing is done by the IPU (Image Processing Unit) on the

28 March 2006 IMAGE PROCESSING 6-9 DetailedDescriptions6.5.2 THERMAL HEAD Specifications • Length 256 +- 0.2 mm • Number of thermal head eleme

MASTER EJECT UNIT March 2006 6-10 6.6 MASTER EJECT UNIT 6.6.1 OVERVIEW The master eject unit removes the used master from the drum. (☛!: Digital D

28 March 2006 MASTER EJECT UNIT 6-11 DetailedDescriptions6.6.2 MASTER EJECT UNIT OPEN MECHANISM To open the master eject unit, just push the butt

MASTER EJECT UNIT March 2006 6-12 6.6.3 MASTER CLAMPER OPENING MECHANISM Clamper Mechanism Clamper motor [A] - opens the clamper at the master ej

INSTALLATION REQUIREMENTS 28 March 2006 1-4 1.1.7 POWER SOCKETS FOR PERIPHERALS CAUTION Rating Voltage for Peripherals Make sure to plug the cable

28 March 2006 MASTER EJECT UNIT 6-13 DetailedDescriptions 6.6.4 MASTER EJECT ROLLER MECHANISM Mechanism Master eject motor [A] ↓ Gears [B] ↓

MASTER EJECT UNIT March 2006 6-14 6.6.5 PRESSURE PLATE MECHANISM Mechanism Pressure plate motor [A] ↓ Gears [B] ↓ Pressure plate rotates ↓

28 March 2006 MASTER FEED 6-15 DetailedDescriptions6.7 MASTER FEED 6.7.1 OVERVIEW The master making unit makes an image on the master and feeds the

MASTER FEED March 2006 6-16 6.7.2 MASTER FEED MECHANISM Mechanism Master feed motor [A] (stepper motor) ↓ Gears [B] ↓ Platen roller [C], mast

28 March 2006 MASTER FEED 6-17 DetailedDescriptions6.7.3 CLAMPER AND TENSION ROLLER MECHANISM C267D010.WMFC267D940.WMF[G] [H] [A] [B] [C][D][E][F]

MASTER FEED March 2006 6-18 Mechanism Clamper motor [A] ↓ Gears [B] ↓ Link [C] ↓ Drum guide [D] ↓ Lifts the lever [E], engages and locks the

28 March 2006 MASTER FEED 6-19 DetailedDescriptions6.7.4 CUTTER MECHANISM [A]: Cutter motor [B]: Cutter HP sensor • When the cutter starts, the

MASTER FEED March 2006 6-20 6.7.5 MASTER SET COVER SENSOR [A]: Master set cover sensor [B]: Master set cover NOTE: If the cover is closed pr

28 March 2006 MASTER FEED 6-21 DetailedDescriptions6.7.6 MASTER MAKING UNIT SLIDE-OUT MECHANISM The master making unit [A] can be pulled out alon

MASTER FEED March 2006 6-22 6.7.7 MASTER SET MECHANISM The convex part [A] at the arrows helps the user when installing a new roll, so that the u

28 March 2006 INSTALLATION PROCEDURE 1-5 Installation1.2 INSTALLATION PROCEDURE 1.2.1 MAIN BODY Accessory Check Make sure that you have all the acc

28 March 2006 DRUM 6-23 DetailedDescriptions6.8 DRUM 6.8.1 OVERVIEW Procedure Ink is supplied inside the drum, through the drum shaft. ↓ The ink

DRUM March 2006 6-24 6.8.2 DRUM DRIVE MECHANISM Mechanism Main motor [A] (dc motor) ↓ Belt [B] ↓ Gears [C] ↓ The drum rotates. NOTE: 1) The

28 March 2006 DRUM 6-25 DetailedDescriptions6.8.3 INK SUPPLY MECHANISM Ink is supplied from the ink cartridge to the ink roller [B] by a trochoid

DRUM March 2006 6-26 6.8.4 INK ROLLER MECHANISM Main motor ↓ Gears [A] ↓ Ink roller [B] rotates ↓ Gears [C] ↓ Doctor roller [D] rotates

28 March 2006 DRUM 6-27 DetailedDescriptions6.8.5 INK SUPPLY CONTROL Mechanism When the ink level is low, the pins [A] do not touch the ink. ↓

DRUM March 2006 6-28 Automatic Ink Supply for a New Drum If the machine detects a new drum, ink is supplied automatically at the trial print for t

28 March 2006 DRUM 6-29 DetailedDescriptions6.8.6 DETECTION OF MASTERS ON THE DRUM [A]: Drum master sensor [B]: Black patch on the screen [C]:

DRUM March 2006 6-30 6.8.7 METAL SCREEN The flow of ink is shown above. The excess ink goes back to the inside of the drum from the trailing edge o

28 March 2006 DRUM 6-31 DetailedDescriptions6.8.8 DRUM TYPE DETECTION The type of drum is distinguished by inserting jumper wires in the drum conne

PAPER FEED March 2006 6-32 6.9 PAPER FEED 6.9.1 OVERALL The top sheet of the paper on the paper table is first fed by the pick-up roller [A]. Th

INSTALLATION PROCEDURE 28 March 2006 1-6 Installation Procedure CAUTION To avoid serious injury, do not connect the power plug to the machine until

28 March 2006 PAPER FEED 6-33 DetailedDescriptions6.9.2 PAPER FEED MECHANISM The pick-up roller [A] and paper feed roller [B] are driven by the m

PAPER FEED March 2006 6-34 6.9.3 PAPER FEED/SEPARATION PRESSURE ADJUSTMENT MECHANISM [A]: Normal position [B]: Thick paper position [C]: Thin pa

28 March 2006 PAPER FEED 6-35 DetailedDescriptions6.9.4 SIDE EDGE PAPER PRESS PLATE MECHANISM For some paper types, the side edges of the paper

PAPER FEED March 2006 6-36 6.9.5 REGISTRATION ROLLER MECHANISM Registration motor [A] ↓ Belt [B] ↓ Turns the lower registration roller [C] NO

28 March 2006 PAPER FEED 6-37 DetailedDescriptions6.9.7 REGISTRATION ROLLER UP/DOWN MECHANISM • After the printing paper is caught between the d

PAPER FEED March 2006 6-38 6.9.8 REGISTRATION SENSOR CLEANING NOTE: This mechanism is attached only for the Chinese model. Dust on the regist

28 March 2006 PAPER FEED 6-39 DetailedDescriptions6.9.9 PRINTING PRESSURE MECHANISM • When not in the printing cycle, the two solenoids [A] stay o

PAPER FEED March 2006 6-40 6.9.10 PAPER TABLE MECHANISM Table Up and Down Mechanism An independent dc motor, the paper table motor [A], drives

28 March 2006 PAPER FEED 6-41 DetailedDescriptionsagain. In this way, the top of the paper stack remains at the same position during printing. When t

PAPER FEED March 2006 6-42 6.9.11 PAPER TABLE SIDE FENCE MECHANISM The left and right side fences [A] move together due to a rack and pinion mech

28 March 2006 INSTALLATION PROCEDURE 1-7 Installation C267I103.WMFC267I111.WMFC267I106.WMF

28 March 2006 PAPER FEED 6-43 DetailedDescriptionsSide Fence Friction Pads The two side fence friction pads are included as accessories. These are

PAPER DELIVERY March 2006 6-44 6.10 PAPER DELIVERY 6.10.1 OVERALL Procedure The exit pawl [A] and the air knife [B] separate the paper from the d

28 March 2006 PAPER DELIVERY 6-45 DetailedDescriptions6.10.2 PAPER DELIVERY UNIT DRIVE MECHANISM Mechanism Main motor [A] ↓ Belt and gear [B] ↓

PAPER DELIVERY March 2006 6-46 6.10.3 PAPER SEPARATION FROM DRUM Air knife • The air from the air knife fan motor [A] separates the paper from

28 March 2006 PAPER DELIVERY 6-47 DetailedDescriptions6.10.4 EXIT PAWL DRIVE MECHANISM • During printing, the distance between the exit pawl [

PAPER DELIVERY March 2006 6-48 • When printing finishes and the printing pressure is released, the cam follower arm [F] is engaged by the printi

28 March 2006 PAPER DELIVERY 6-49 DetailedDescriptions6.10.5 SIDE PLATE GUIDE When printing on A4SEF, B5, and thin paper, side plate guides [A] s

ABNORMAL VOLTAGE PROTECTION 28 March 2006 6-50 6.11 ABNORMAL VOLTAGE PROTECTION This is for the AC220V ~240V machine only. There is an automatic dete

28 March 2006 ABNORMAL VOLTAGE PROTECTION 6-51 DetailedDescriptionsGeneral Notes on this Feature NOTE: 1) The durability of the PSU is improved comp

ERROR DETECTION March 2006 6-52 6.12 ERROR DETECTION 6.12.1 MASTER EJECT JAM (E JAM LOCATION INDICATOR) Picking up the used master from the drum C

INSTALLATION PROCEDURE 28 March 2006 1-8 3. Remove the filament tape as shown above. 4. Remove the string securing the covers and units as shown

28 March 2006 ERROR DETECTION 6-53 DetailedDescriptions6.12.2 ADF JAM (P JAM LOCATION INDICATOR) Feeding in the original (ADF) Feeding in The P j

ERROR DETECTION March 2006 6-54 6.12.3 MASTER FEED JAM (D JAM LOCATION INDICATOR) Cutting the master The drum master sensor does not turn on betw

28 March 2006 ERROR DETECTION 6-55 DetailedDescriptions6.12.4 PAPER FEED JAM (A JAM LOCATION INDICATOR + !!!! + """") Paper feed

TIMING CHART March 2006 6-56 6.13 TIMING CHART 6.13.1 SCANNING 6.13.2 MASTER EJECT Scanner MotorScanner HP SnXenon lampCheck HP ScanningCheck

28 March 2006 TIMING CHART 6-57 DetailedDescriptions6.13.3 MASTER FEED Clamper MotorMaster EjectPosition SnFeed StartTiming SnSend Master to Clamper

TIMING CHART March 2006 6-58 6.13.4 PRINT C267D911.WMF

28 March 2006 ESSENTIAL DIFFERENCES BETWEEN C248 AND C267 MODELS 7-1 Spec.7. SPECIFICATIONS 7.1 ESSENTIAL DIFFERENCES BETWEEN C248 AND C267 MODELS N

ESSENTIAL DIFFERENCES BETWEEN C252 AND C267 MODELS 28 March 2006 7-2 7.2 ESSENTIAL DIFFERENCES BETWEEN C252 AND C267 MODELS No. Item Remarks 1 Sca

28 March 2006 GENERAL SPECIFICATIONS 7-3 Spec.7.3 GENERAL SPECIFICATIONS Configuration Desktop Pixel Density 300 dpi × 300 dpi In Fine mode, 400 dpi

GENERAL SPECIFICATIONS 28 March 2006 7-4 Dimensions (W × D × H) Stored 750 × 676 × 633 mm, 29.5” × 26.6” × 24.9” Stored with ADF 750 × 676 × 686 mm,

1 IMPORTANT SAFETY NOTICES PREVENTION OF PHYSICAL INJURY 1. Before disassembling or assembling parts of the printer and peripherals, make sure tha

28 March 2006 INSTALLATION PROCEDURE 1-9 Installation 5. Open the paper table. 6. Pull out the master making unit, and take out the accessory bag

INSTALLATION PROCEDURE 28 March 2006 1-10 10. Insert the leading edge of the master roll under the platen roller. The arrows [B] indicate the corre

28 March 2006 INSTALLATION PROCEDURE 1-11 Installation13. Open the front door. 14. Release the ink holder lock lever [E] and pull out the ink holder

INSTALLATION PROCEDURE 28 March 2006 1-12 20. Raise the paper delivery table slightly, then gently lower it. 21. Lift the side plates and the end pl

28 March 2006 INSTALLATION PROCEDURE 1-13 InstallationChanging the operation panel language There are ten languages in the machine. If you need to ch

INSTALLATION PROCEDURE 28 March 2006 1-14 1.2.2 COLOR DRUM (OPTION) Accessory Check Check the quantity and condition of the accessories in the box a

28 March 2006 INSTALLATION PROCEDURE 1-15 Installation1.2.3 ADF (OPTION) Accessory Check Check the quantity and condition of the accessories in the

INSTALLATION PROCEDURE 28 March 2006 1-16 Installation Procedure CAUTION To avoid serious injury, do not connect the power plug to the machine until

28 March 2006 INSTALLATION PROCEDURE 1-17 Installation 6. Mount the DF by aligning the holes [G] in the DF with the stepped screws, then slide the

INSTALLATION PROCEDURE 28 March 2006 1-18 1.2.4 PLATEN COVER (OPTION) Accessory Check Check the quantity and condition of the accessories in the box

2 Symbols This manual uses several symbols. The meaning of those symbols are as follows: ☛ See or Refer to  Core tech manual  Clip ring  E-ring

28 March 2006 INSTALLATION PROCEDURE 1-19 Installation1.2.5 TAPE DISPENSER (OPTION) Accessory Check Check the quantity and condition of the accessor

INSTALLATION PROCEDURE 28 March 2006 1-20 4. Connect the harness from the tape dispenser to the connector [B]. 5. Remove the screw [C] that is bes

28 March 2006 INSTALLATION PROCEDURE 1-21 Installation 10. Open the tape dispenser cover [H]. Then, insert the leading edge of the tape into the tape

INSTALLATION PROCEDURE 28 March 2006 1-22 14. Press the tape cut button [K] to cut off the leading edge of the tape. 15. Check the tape dispenser op

28 March 2006 INSTALLATION PROCEDURE 1-23 Installation1.2.6 PRINTER UNIT VC-20 (OPTION) Accessory Check Make sure that you have all the accessories

INSTALLATION PROCEDURE 28 March 2006 1-24 Installation Procedure CAUTION To avoid serious injury, do not connect the power plug to the machine until

28 March 2006 PREVENTIVE MAINTENANCE 2-1 PreventiveMaintenance2. PREVENTIVE MAINTENANCE The following items should be maintained periodically. There

PREVENTIVE MAINTENANCE 28 March 2006 2-2 Time Print Counter IntervalItem 6M 1Y 2Y 5Y 300K 600K 1.2M 3M EM Note Exit sensor C Dry cloth Pre

28 March 2006 GENERAL CAUTION 3-1 ReplacementAdjustment3. REPLACEMENT AND ADJUSTMENT 3.1 GENERAL CAUTION CAUTION Turn off the main power switch and

COVERS 28 March 2006 3-2 3.2.2 OPERATION PANEL  Front cover (☛ 3.2.1) [A]: Operation panel ( x 5,  x 2, = x 3) 3.2.3 REAR COVER [A]: Rear cov

iTABLE OF CONTENTS 1. INSTALLATION ... 1-1 1.1 INSTALLATION REQUIREMENTS

28 March 2006 COVERS 3-3 ReplacementAdjustment3.2.4 UPPER COVERS [A]: Left upper cover ( x 2) [B]: Top rear cover ( x 1) [C]: Right upper cover (

BOARDS 28 March 2006 3-4 3.3 BOARDS 3.3.1 MPU • Rear cover (☛ 3.2.3) [A]: MPU ( x 10,  x 18, 2 ribbon cables) NOTE: 1) Take the NVRAM [B] from

28 March 2006 BOARDS 3-5 ReplacementAdjustment3.3.2 PSU NOTE: When the PSU is replaced, the thermal head voltage returns to the default. Adjust the

SCANNER 28 March 2006 3-6 3.4 SCANNER 3.4.1 EXPOSURE GLASS/DF EXPOSURE GLASS, SCALES Exposure Glass [A]: Left scale ( x 2) [B]: Rear scale ( x 3

28 March 2006 SCANNER 3-7 ReplacementAdjustment3.4.2 LENS BLOCK CAUTION: 1) Do not touch the paint-locked screws on the lens block. The positionof th

SCANNER 28 March 2006 3-8 3.4.3 EXPOSURE LAMP, LAMP STABILIZER BOARD • Exposure glass (☛ 3.4.1) 1. Slide the first scanner to a position where th

28 March 2006 SCANNER 3-9 ReplacementAdjustment3.4.4 SCANNER MOTOR • Rear cover (☛ 3.2.3) • Exposure glass (☛ 3.4.1) [A]: Scanner motor ( x 3,  x

SCANNER 28 March 2006 3-10 3.4.6 PLATEN COVER SENSOR • Top rear cover (☛ 3.2.4) [A]: Platen cover sensor ( x 1). C267R082.WMF[A]

28 March 2006 SCANNER 3-11 ReplacementAdjustment3.4.7 ADJUSTING THE SCANNER POSITION CAUTION Grasp the front and rear ends (not the middle) of the

SCANNER 28 March 2006 3-12 The two actions above have the same objectives: to align the following holes. 1st scanner [D], frame [E], arm of second s

iiPSU board ...3-5 PSU board with bracket ...

28 March 2006 SCANNER 3-13 ReplacementAdjustmentAdjusting the Belt Contact Points for the Second Scanner • ADF or platen cover • Front cover (☛

SCANNER 28 March 2006 3-14 3. Loosen the 2 screws [D]. 4. Slide the 2nd scanner to align the following holes and marks (☛ Overview): • Align all f

28 March 2006 MASTER FEED 3-15 ReplacementAdjustment3.5 MASTER FEED 3.5.1 MASTER MAKING UNIT [A]: Master making unit cover ( x 3) [B]: Master m

MASTER FEED 28 March 2006 3-16  Front cover (☛ 3.2.1) [B]: Master making unit set switch ( x 1,  x 1) NOTE: There are two master making unit s

28 March 2006 MASTER FEED 3-17 ReplacementAdjustment3.5.3 THERMAL HEAD • Master making unit (☛ 3.5.1) [A]: Open the platen roller unit. [B]: The

MASTER FEED 28 March 2006 3-18 Installation If the following remarks are not followed, the thermal head will be installed incorrectly. 1. Fit the

28 March 2006 MASTER FEED 3-19 ReplacementAdjustment3.5.4 MASTER SET COVER SENSOR  Master making unit (☛ 3.5.1) [A]: Master set cover sensor ( x

MASTER FEED 28 March 2006 3-20 3.5.6 CUTTER UNIT  Master making unit (☛ 3.5.1) [A]: Bracket ( x 2) [B]: Shaft ( x 2) [C]: Bracket ( x 2) [D]:

28 March 2006 MASTER FEED 3-21 ReplacementAdjustment3.5.7 THERMAL HEAD VOLTAGE ADJUSTMENT CAUTION This adjustment is always required when the therm

MASTER FEED 28 March 2006 3-22 3.5.8 MASTER END SENSOR ADJUSTMENT Purpose: To ensure that the sensor detects the end mark (a solid black area) on th

iii3.8.5 REGISTRATION MOTOR ...3-37 3.8.6 REGISTRATION ROLLER ...

28 March 2006 MASTER EJECT 3-23 ReplacementAdjustment3.6 MASTER EJECT 3.6.1 MASTER EJECT UNIT Open the master eject unit. [A]: Master eject unit

MASTER EJECT 28 March 2006 3-24 3.6.2 MASTER EJECT ROLLERS • Master eject unit (☛ 3.6.1) [A]: Gears ( x 1) [B]: Lower master eject roller ( x

28 March 2006 MASTER EJECT 3-25 ReplacementAdjustment3.6.4 DRUM MASTER SENSOR / MASTER EJECT SENSOR / EJECT BOX SET SENSOR  Master eject unit (☛

MASTER EJECT 28 March 2006 3-26 3.6.5 PRESSURE PLATE HP SENSOR / PRESSURE PLATE LIMIT SENSOR  Master eject unit (☛ 3.6.1)  Master eject box [A]:

28 March 2006 MASTER EJECT 3-27 ReplacementAdjustment3.6.7 MASTER EJECT POSITION SENSOR • Rear cover (☛ 3.2.3) [A]: Master eject position sensor

PAPER FEED 28 March 2006 3-28 3.7 PAPER FEED 3.7.1 PICK-UP ROLLER / PAPER FEED ROLLER / FRICTION PAD  Move the separation pressure slider [E] to

28 March 2006 PAPER FEED 3-29 ReplacementAdjustment3.7.2 PAPER TABLE LOWER LIMIT SENSOR • Rear cover (☛ 3.2.3) [A]: Paper table lower limit senso

PAPER FEED 28 March 2006 3-30 3.7.3 PAPER HEIGHT SENSOR 1 / 2 • Master making unit (☛ 3.5.1) [A]: Paper feed unit cover ( x 2) [B]: Paper feed

28 March 2006 PAPER FEED 3-31 ReplacementAdjustment3.7.4 PAPER END SENSOR  Rear cover (☛ 3.2.3) [A]: Paper table ( x 1,  x 2) [B]: Paper table

PAPER FEED 28 March 2006 3-32 3.7.5 PAPER TABLE MOTOR  Front cover (☛ 3.2.1) [A]: Paper table motor ( x 2,  x 1) 3.7.6 PAPER FEED CLUTCH  R

ivPower Supply Unit ...4-7 4.3.3 LED'S...

28 March 2006 PAPER FEED 3-33 ReplacementAdjustment3.7.7 PAPER SEPARATION PRESSURE ADJUSTMENT The position of the screw can be changed in order to c

PRINTING 28 March 2006 3-34 3.8 PRINTING 3.8.1 PRESS ROLLER CAUTION Take care to avoid possible injury. If the printing pressure release arms dise

28 March 2006 PRINTING 3-35 ReplacementAdjustment3.8.2 REGISTRATION SENSOR [A]: Registration sensor ( x 2,  x 1) 3.8.3 FEED START TIMING SENSOR

PRINTING 28 March 2006 3-36 3.8.4 2ND FEED TIMING SENSOR  Open the master eject unit [A]: 2nd feed timing sensor ( x 1,  x 1) C267R043.WMF[A]

28 March 2006 PRINTING 3-37 ReplacementAdjustment3.8.5 REGISTRATION MOTOR  Rear cover (☛ 3.2.3)  MPU (☛ 3.3.1) [A]: Registration motor (spring,

PRINTING 28 March 2006 3-38 3.8.6 REGISTRATION ROLLER  Front cover (☛ 3.2.1)  Rear cover (☛ 3.2.3) [A]: Paper table ( x 1,  x 2) [B]: Plate (

28 March 2006 PRINTING 3-39 ReplacementAdjustment[C]: Gear [D]: Bearing ( x 2) [E]: Registration roller NOTE: The flange of gear [C] should face to

PRINTING 28 March 2006 3-40 3.8.7 PRESS ROLLER RELEASE SOLENOIDS  Front cover (☛ 3.2.1)  Rear cover (☛ 3.2.3) [A]: Press roller release solenoi

28 March 2006 PRINTING 3-41 ReplacementAdjustment3.8.8 PRESS ROLLER RELEASE LEVER ADJUSTMENT Purpose: To maintain the correct clearance between the

PRINTING 28 March 2006 3-42 1. Turn the drum manually until the drum master clamper on the drum moves into the lowest position. (This is when the h

v5.7.9 SP6-32 TO 37: MTF FILTER ...5-16 5.7.10 SP6-40: INK DETECTION ADJUSTMENT ...

28 March 2006 DRUM 3-43 ReplacementAdjustment3.9 DRUM 3.9.1 PREPARATION Before attempting any of the procedures in this section, wipe off the ink aro

DRUM 28 March 2006 3-44 Installation C267R068.WMFC267R070.WMFInside Outside [A][B]

28 March 2006 DRUM 3-45 ReplacementAdjustment • Do not scratch the cloth screen or metal screen. • Properly insert the edge of the cloth screen [A]

DRUM 28 March 2006 3-46 3.9.3 CLAMPER / METAL SCREEN • Remove the drum • Cloth screen (☛ 3.9.2) [A]: Clamper lever (1 hexagon screw) [B]: Cla

28 March 2006 DRUM 3-47 ReplacementAdjustmentInstallation • Make sure that the correct end of the metal screen is overlapping. (The right side ov

DRUM 28 March 2006 3-48 3.9.4 INK PUMP UNIT • Remove the drum • Cloth screen (☛ 3.9.2) • Clamper / Metal screen (☛ 3.9.3) [A]: Ink pump unit (

28 March 2006 DRUM 3-49 ReplacementAdjustment3.9.5 INK ROLLER UNIT / INK ROLLER ONE-WAY CLUTCH • Wipe off the ink around the ink roller beforehan

DRUM 28 March 2006 3-50 [H]: Ink roller unit [I]: Ink roller one-way clutch C267R901.WMF[H][I]

28 March 2006 DRUM 3-51 ReplacementAdjustment3.9.6 DOCTOR ROLLER GAP ADJUSTMENT Purpose: To control the ink thickness around the ink roller. Standar

DRUM 28 March 2006 3-52 3.9.7 INK DETECTION ADJUSTMENT Using an Oscilloscope Purpose: To ensure that the CPU detects a no ink condition. Standard:

viSPECIFICATIONS... 6-9 Thermal Head Control...

28 March 2006 DRUM 3-53 ReplacementAdjustmentSimple Method Purpose: To ensure that the CPU detects a no ink condition. NOTE: 1) Before attempting th

PAPER DELIVERY 28 March 2006 3-54 3.10 PAPER DELIVERY 3.10.1 PAPER DELIVERY UNIT C267R046.WMFC267R047.WMF[A] [B]

28 March 2006 PAPER DELIVERY 3-55 ReplacementAdjustment • Rear cover (☛ 3.2.3) [A]: Paper table ( x 2) [B]: Paper delivery cover ( x 5) [C]: Pa

PAPER DELIVERY 28 March 2006 3-56 3.10.2 DELIVERY BELT / PAPER EXIT SENSOR / VACUUM FAN MOTOR / PAPER DELIVERY UNIT BUSHINGS • Remove the paper d

28 March 2006 PAPER DELIVERY 3-57 ReplacementAdjustment 3.10.3 EXIT PAWL ADJUSTMENT Purpose: To ensure that the exit pawls can move out of the way o

PAPER DELIVERY 28 March 2006 3-58 NOTE: The drum turns to home position automatically immediately after the power switch is turned on. 2. Loosen sc

28 March 2006 PAPER DELIVERY 3-59 ReplacementAdjustment 1. Turn the drum manually until the recess in the drum drive gear meets the positioning hole

MAIN DRIVE 28 March 2006 3-60 3.11 MAIN DRIVE 3.11.1 MAIN MOTOR  Rear cover (☛3.2.3)  MPU (☛3.3.1)  PSU (☛3.3.2) [A]: Paper table ( x 1,  x

28 March 2006 MAIN DRIVE 3-61 ReplacementAdjustment [C]: Registration motor (spring,  x3, belt) NOTE: 1) The side of the motor with the harness [D]

MAIN DRIVE 28 March 2006 3-62  Paper feed clutch (☛3.7.2) [F]: Drive bracket ( x 8) [G]: Main motor (= x 1,  x 4) NOTE: Adjust the main drive